6MS BOWL SORTING LINE WITH UNLOADING ROBOT

Bowl 6MS sorting line

The 6MS Bowl sorting line in combination with the RBR scissor unloading robot is an advanced automation system designed to optimize the processes of unloading, sorting and sorting fruits and vegetables. Thanks to its precise vision system, modern control solutions and efficient design, this set is part of an innovative production line, guaranteeing high efficiency and delicacy of operations.

The unloading robot allows the crates to be moved safely and quickly, minimizing the risk of product damage, while the sorting machine provides precise classification according to key parameters such as weight, size or color. Thanks to the integration with automation systems, the entire process is carried out in an optimized way, which allows you to increase efficiency and minimize product losses.

Czerwony przenośnik sortuje jabłka w fabryce, a jabłka przemieszczają się na poszczególnych tacach w celu kontroli lub sortowania. Wokół maszyny widoczne są metalowe poręcze i sprzęt przemysłowy.

Przenośniki taśmowe przenoszą rzędy jabłek przez maszynę sortującą lub czyszczącą w zakładzie przetwórstwa owoców, z wentylatorami i szczotkami widocznymi nad jabłkami.

Application and target industries

The 6MS Bowl sorting line is used in:

• Fruit growing – sorting spherical fruits and vegetables such as: apples, pears, peaches, citrus, tomatoes, peppers, zucchini, eggplant, greenhouse cucumber
• Food processing – preparation of products for further processing
• Logistics and distribution centers – precise classification of goods before transport
• Fruit and vegetable wholesalers – automatic sorting by quality and size.

LEARN MORE

ASK FOR AN OFFER

What does 6MS bowl line consist of

MACHINES INCLUDED IN THE LINE
PPL-4-16B1	Unloading crate conveyors
PPL-4-16B1	Unloading crate conveyors
PPL-2-16B1	Box conveyors after unloading
RBR-N	Scissor Unloading Robot
DYS	Gripper spacer
CHW	Tipping robot gripper
ZWR	Fruit unloading hopper
ZKW	A set of water channels
PRO-6	Finger fruit splitter "fingeroll" 6 tracks
EWR-O-L	Tubular Exhaust Elevator Right
ZPD	Platform at the elevator
PTO-3	Fruit conveyor belt class 3
SOG-W	Sponge Dryer With Fan 6 Tracks
STV-6	V-6 Track Type Conveyor Belt
6MS-13	Bowl sorting machine, number of tracks 6, number of outputs 12+1
NSJ-2	Single-head double-box crate filler
SPR-6	Packing table return L=6m
BSK	Packaging slide
PTO-C	Class II Fruit Central Conveyor L~15m
PTU-2	Class 2 Class Fruit Lifting Angle Conveyor
PTK-C	Central Carton Receiving Conveyor L~15m
PRL-N-L90	Driven roller conveyor
TGR	Roller Gravity Conveyor L~6m
ZRZ	Carton dumps
WYG	Fence set with photo-barrier and muting H=2m L~20mb

Why choose 6MS Bowl Line with Unloading Robot

System przenośników do sortowania owoców wewnątrz fabryki, z różnymi owocami transportowanymi wzdłuż czarnych przenośników taśmowych i czerwoną maszyną sortującą na końcu linii.

Nowoczesna sortownia owoców z przenośnikami taśmowymi transportującymi jabłka, otoczona metalowymi poręczami, jasnymi światłami nad głową i zielonymi skrzynkami ułożonymi wzdłuż tylnej ściany.

Duża liczba jabłek porusza się wzdłuż przenośnika w obiekcie, przechodząc przez zautomatyzowany proces sortowania lub czyszczenia z metalowymi zębami nad głową.

Duża przemysłowa maszyna ze stali nierdzewnej z dwoma wentylatorami na górze, rolkami przenośnika i panelami sterowania; przeznaczona do przetwarzania żywności lub produktów, odizolowana na białym tle.

Impressive performance:
The advanced sorting and unloading system included in the automation systems ensures extremely high work efficiency. With automatic unloading of up to 45 crates per hour and the ability to sort up to 12 tons of products per hour, logistics processes are faster and more efficient. It is ideal for manufacturing and processing plants that strive to maximize efficiency by implementing innovative production lines.
Classification precision:
The system is equipped with advanced artificial intelligence algorithms that analyze each product with extreme accuracy. This makes it possible to precisely sort according to specific parameters, such as size, shape, color or other quality characteristics. This is a key component of automation systems that ensures uniformity and high quality of selection, eliminating human error and raising production standards.
Gentle treatment of products:
Sensitive products require a special approach, which is why our system uses water unloading, which minimizes the risk of mechanical damage. This solution is particularly beneficial for the fruit and vegetable industry and other sectors where the freshness and aesthetics of the product are crucial. The use of innovative production lines allows for even greater protection of delicate products and improvement of their quality.
Process automation – less manual work, more efficiency:
Reducing manual operations not only saves time, but also reduces the risk of errors and increases process repeatability. Intelligent control allows for full automation of sorting and unloading, which translates into lower labor costs and optimal use of resources. The implementation of automation systems within innovative production lines allows companies to achieve a new level of efficiency and competitiveness in the market.

Technical parameters of 6MS Bowl Line

6MS Sorting Machine
Efficiency	◦ Up to 12 tons per hour
Dimensions of the sorting machine	◦ Width: ~1450 mm ◦ Overall width: ~2150 mm ◦ Height: 2160 mm ◦ Height with camera housing: ~2500 mm ◦ Length: ~21000 mm

RBR-N scissor unloading robot
Efficiency	◦ Up to 45 cases/hour
Dimensions and mechanical parameters	Dimensions of the supporting structure: ◦ Length: ~6000mm ◦ Width: ~2000mm ◦ Height: ~4300mm
Working conditions	◦ Ambient temperature: +5 to +40°C ◦ Relative humidity: max. 80% ◦ Fire and explosion hazard: Not acceptable ◦ Noise Intensity: 70dB(A)
Electric motors	Lifting system mechanism: ◦ Voltage: 3 x 400V ◦ Frequency: 50Hz ◦ Power: 3KW ◦ Protection Grade: IP55 Trolley travel mechanism: ◦ Voltage: 400V ◦ Frequency: 50Hz ◦ Power: 0.37KW
Gripping Equipment Pneumatics	◦ Equipment Type: Pallet Gripper ◦ Drive Type: Pneumatic ◦ Pneumatic System Pressure: 6 Bar
Security system	◦ Signaling: Signal colors (green - operation, red - alarm, blue - operator presence) ◦ Optical barriers: Automatic stop in case of violation of the safety zone ◦ Limit switches: Protection of lifting and lowering the load ◦ Photo reflective relay system: Load detection in the storage bays

Options Dodatkowe

Expansion with additional sorting paths:
Possibility to configure from 1 to 8 tracks depending on requirements.
Integration with receiving conveyors:
Adaptation to transport lines or packaging systems.
Customization of the vision system:
the ability to extend the analysis with additional quality features, such as recognizing cuticle defects.
Automatic lubrication of bearings and chains:
Extend the life of mechanical components and reduce the need for servicing.
Advanced ratchet module:
the possibility of integration with logistics systems for the transport of finished products.

Main Features and Functions

Automatic unloading and precise handling of the bodies
Advanced height adjustment and energy-efficient drive
State-of-the-art vision system and precise product classification
High efficiency and intelligent sorting control
Precise Weighing and Optimized Product Transport
Advanced safety systems and minimization of losses

The automatic unloading system allows for efficient and fast handling of up to 45 crates per hour, eliminating the need for manual handling. This increases production efficiency and significantly reduces operating costs associated with manual labor. The scissor mechanism guarantees the stability of transport, preventing tilting and accidental falls of the boxes. The pneumatic gripper adjusts the clamping force to different types of loads, minimizing vibration and the risk of product damage.

The system allows you to handle a stack of 3 cases, which allows you to easily integrate the device into different production lines. This eliminates the need for manual adjustment, and the entire process runs smoothly and without interruptions. The electric drive ensures quiet and energy-efficient operation, reducing plant noise levels and improving conditions for operators. Compared to traditional hydraulic drives, it consumes less energy and requires minimal maintenance, which significantly reduces operating costs.

An advanced vision system equipped with industrial cameras analyzes as much as 85% of the product surface, allowing you to detect even the smallest defects. By using different light spectrums, it is possible to recognize both external and internal damage. Additionally, the intelligent classification system uses advanced sensors and AI algorithms to sort products by weight, color, and size. This ensures maximum selection accuracy and eliminates sorting errors.

The modular design of the system and modern technologies allow for the processing of up to 12 tons of products per hour, which significantly increases operational efficiency and speeds up order fulfillment. The ratchet module with intelligent control automatically directs products to the appropriate categories, using sensors and AI algorithms to optimize the sorting process. The system can adjust the way of segregation on its own, eliminating errors and improving work continuity.

The high-accuracy weighbridge uses advanced strain gauge measurement systems, allowing products to be accurately sorted down to single grams. This is extremely important in the case of goods whose value depends on weight, which allows for better organization of sales and ensuring reliable measurements. In addition, the optimized product transport, based on the innovative Hourglass conveyor, minimizes the risk of damage to delicate fruits and vegetables, allowing them to pass smoothly and safely through the sorting process.

The safety system includes optical barriers, limit switches and emergency stop to ensure maximum operator safety and eliminate the risk of accidents. The machine stops immediately if it detects the presence of a person in the work area, which guarantees compliance with international safety standards. In addition, precise sorting and gentle transport allow for minimizing product losses, which translates into a larger amount of full-value goods reaching the market and reducing waste.

Competitive Advantages Zalety

Vision system

Precise analysis of 85% of the product surface, ensuring accurate sorting by size, weight and color, external and internal quality.

Versatility and high performance

Handling a wide range of spherical fruits and vegetables such as apples, tomatoes, peaches and citrus, with the ability to sort up to 12 tons of products per hour, which exceeds standard systems on the market.

Durability and compliance

The stainless steel construction and powder coating provide high corrosion resistance and intensive use, and the system meets the international standards ISO 14120 and ISO 13855.

Advanced safety systems

Optical systems and limit switches minimize the risk of errors and failures, providing a safe working environment for operators.

Flexibility and customization

The modular structure of the system allows it to be easily expanded and adapted to the individual needs of the user.

Full process automation

The RBR-N unloading robot eliminates the need for manual feeding of crates, significantly increasing the efficiency of the entire process.

Minimize operating costs

Energy-efficient motors and pneumatic system effectively reduce operating costs and energy consumption.

Reduction of product losses

Precise transport control prevents damage to fruits and vegetables, increasing the amount of complete product.

Take advantage of the opportunities offered by the innovative Misowa 6MS sorting line with unloading robot to optimize your production processes. Make an appointment and see how innovative technologies can transform your farm, increasing its efficiency and quality of production. The use of an electronic product sorting system and modern production lines is the key to success in the dynamically developing food market.

INTERESTED IN COOPERATING?

Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.

Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.

SORTING MACHINES AND LINES

PROCESSING MACHINERY

PALLETIZING MACHINES AND LINES

ORCHARD PLATFORMS

PACKAGING MACHINES

TECHNOLOGICAL TRANSPORTATION

APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

SORTING MACHINES AND LINES

PROCESSING MACHINERY

PALLETIZING MACHINES AND LINES

ORCHARD PLATFORMS

PACKAGING MACHINES

TECHNOLOGICAL TRANSPORTATION

APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

SORTING MACHINES AND LINES

PROCESSING MACHINERY

PALLETIZING MACHINES AND LINES

ORCHARD PLATFORMS

PACKAGING MACHINES

TECHNOLOGICAL TRANSPORTATION

APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

SORTING MACHINES AND LINES

PROCESSING MACHINERY

PALLETIZING MACHINES AND LINES

ORCHARD PLATFORMS

PACKAGING MACHINES

TECHNOLOGICAL TRANSPORTATION

APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

6MS BOWL SORTING LINE WITH UNLOADING ROBOT

Bowl 6MS sorting line

Application and target industries

What does 6MS bowl line consist of

Why choose 6MS Bowl Line with Unloading Robot

Technical parameters of 6MS Bowl Line

Options Dodatkowe

DOWNLOAD THE LEAFLET

Main Features and Functions

Competitive Advantages Zalety

Vision system

Versatility and high performance