6MS BOWL SORTING LINE WITH UNLOADING ROBOT

Sorting line Misowa 6MS

Sorting line Misowa 6MS in combination with a scissor unloading robot RBR it's advanced automation system, designed to optimize the unloading, sorting, and classification of fruit and vegetables. Thanks to its precise vision system, modern control solutions, and efficient design, this set is part of innovative production line, guaranteeing high efficiency and gentleness of the operation.

Unloading robot enables safe and quick transport of crates, minimizing the risk of damage to products, while sorting machine ensures precise classification according to key parameters such as weight, size, and color. Thanks to integration with automation systems, the entire process is carried out in an optimized way, which allows for increased efficiency and minimized product losses.

A red conveyor sorts apples in the factory, with apples moving on individual trays for inspection or sorting. Metal railings and industrial equipment are visible around the machine.
Conveyor belts move rows of apples through a sorting or cleaning machine at a fruit processing plant, with fans and brushes visible above the apples.

Application and Target industries

The Misowa 6MS sorting line is used in:

 • Fruit-growing – sorting spherical fruits and vegetables such as apples, pears, peaches, citrus fruits, tomatoes, peppers, zucchini, eggplant, and greenhouse cucumbers
• Food processing – preparation of products for further processing
• Logistics and distribution centers – precise classification of goods before transport
• Fruit and vegetable wholesalers – automatic sorting by quality and size.

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What does it consist of 6MS bowl line

MACHINES MAKING UP THE LINE
PPL-4-16B1
Unloading crate conveyors
PPL-4-16B1
Unloading crate conveyors
PPL-2-16B1
Crate conveyors after unloading
RBR-N
Scissor unloading robot
DYS
Gripper spacer
CHW
Robot gripper with tipping
ZWR
Fruit unloading tank
ZKW
Water channel complex
PRO-6
Finger fruit divider "fingeroll" 6 tracks
EWR-OL
Right tubular hoist elevator
ZPD
Platform at the elevator
PTO-3
Fruit conveyor belt class 3
SOG-W
Sponge dryer with 6-way fan
STV-6
V-type conveyor belt 6 tracks
6MS-13
Bowl sorting machine, number of tracks 6, number of outputs 12+1
NSJ-2
Single-head, double-box crate filler
SPR-6
Return packing table L=6m
BSK
Packaging slide
PTO-C
Central fruit conveyor class II L~15m
PTU-2
Fruit lifting angle conveyor class 2
PTK-C
Central cardboard receiving conveyor L~15m
PRL-N-L90
Powered roller conveyor
TGR
Gravity roller conveyor L~6m
ZRZ
Cardboard drops
WYG
Fencing system with photo barrier and muting H=2m L~20mb
Technical diagram of an industrial production line with labeled machines, conveyor belts, robot arms, and measurement annotations, shown from above and supplemented with side elevation details on the right.

Why choose 6MS Bowl Line with unloading robot

  • Impressive performance:
    The advanced sorting and unloading system, part of the automation system, ensures exceptionally high work efficiency. With automatic unloading of up to 45 crates per hour and the ability to sort up to 12 tons of products per hour, logistics processes run faster and more efficiently. This is an ideal solution for manufacturing and processing plants striving to maximize efficiency through the implementation of innovative production lines.
  • Classification precision:
    The system is equipped with advanced artificial intelligence algorithms that analyze each product with extraordinary accuracy. This enables precise sorting according to specific parameters such as size, shape, color, and other quality characteristics. This is a key element of automation systems, ensuring uniformity and high quality of selection, eliminating human error and improving production standards.
  • Gentle treatment of products:
    Sensitive products require special care, so our system utilizes water unloading, which minimizes the risk of mechanical damage. This solution is particularly beneficial for the fruit and vegetable industry and other sectors where product freshness and aesthetics are crucial. The use of innovative production lines allows for even greater protection of delicate products and improved quality.
  • Process automation – less manual work, more efficiency:
    Reducing manual operations not only saves time but also reduces the risk of errors and increases process repeatability. Intelligent control allows for full automation of sorting and unloading, which translates into lower labor costs and optimal resource utilization. Implementing automation systems within innovative production lines allows companies to achieve new levels of efficiency and market competitiveness.

Technical specifications Bowl Line 6MS

6MS Sorting Machine
Efficiency
◦ Up to 12 tons per hour
Dimensions of the sorting machine
◦ Width: ~1450 mm
◦ Total width: ~2150 mm
◦ Height: 2160 mm
◦ Height with camera housing: ~2500 mm
◦ Length: ~21000 mm
RBR-N Scissor Unloading Robot
Efficiency
◦ Up to 45 crates/hour.
Dimensions and mechanical parameters

Dimensions of the supporting structure:
 ◦ Length: ~6000 mm
◦ Width: ~2000 mm
◦ Height: ~4300 mm
Working conditions
◦ Ambient temperature: +5 to +40 ˚C
◦ Relative humidity: max. 80%
◦ Fire and explosion hazard: Not acceptable
◦ Noise level: 70 dB (A)
Electric motors

Lifting system mechanism:
◦ Voltage: 3 x 400 V
◦ Frequency: 50 Hz
◦ Power: 3 kW
◦ Protection class: IP55
Carriage driving mechanism:
◦ Voltage: 400 V
◦ Frequency: 50 Hz
◦ Power: 0.37 kW
Gripping devices and pneumatics
◦ Device type: Pallet gripper
◦ Drive type: Pneumatic
◦ Pressure in the pneumatic system: 6 Bar
Security system
◦ Signaling: Signaling colors (green - operation, red - alarm, blue - operator presence)
◦ Optical barriers: Automatic stop when the safety zone is breached
◦ Limit switches: Load lifting and lowering safety
◦ Reflective photo relay system: Detection of loads in storage bays

Options Additional

  • Expansion with additional sorting paths:
    Possibility of configuring from 2 to 8 tracks depending on requirements.
  • Integration with receiving conveyors:
    adaptation to transport lines or packaging systems.
  • Vision system adjustment:
    the ability to extend the analysis with additional qualitative features, such as skin defect recognition.
  • Automatic lubrication of bearings and chains:
    extending the life of mechanical components and reducing the need for servicing.
  • Advanced ratchet module:
    possibility of integration with logistics systems for the transport of finished products.

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Main Features and Functions

  • Automatic unloading and precise handling of boxes
  • Advanced height adjustment and energy-saving drive
  • Modern vision system and precise product classification
  • High efficiency and intelligent sorting control
  • Precise weighing and optimized product transport
  • Advanced security systems and loss minimization

Automatic unloading system allows for efficient and quick transfer up to 45 boxes per hour, eliminating the need for manual operation. Thanks to this production efficiency increases, and the operating costs associated with manual work are significantly reduced. Scissor mechanism guarantees transport stability, preventing tilting and accidental falls of boxes. Pneumatic gripper adjusts the clamping force to different types of loads, minimizing vibrations and the risk of product damage.

The system allows for the handling of a stack of 3 crates, which allows easy integration devices with different production lines. Thanks to this the need for manual adjustment is eliminated, and the entire process runs smoothly and without interruptions. Electric drive provides quiet and energy-saving operation, reducing noise levels in the plant and improving conditions for operators. Compared to traditional hydraulic drives, it consumes less energy and requires minimal maintenance, which significantly reduces operating costs.

Advanced vision system equipped with industrial cameras analyzes up to 85% product surface, allowing for detection of even the smallest defects. By using different light spectra it is possible recognition of both external and internal damage. Additionally, intelligent classification system uses advanced sensors and AI algorithms to sorting products by weight, color and size. This ensures maximum selection accuracy and elimination of sorting errors.

Modular system structure and modern technologies allow processing up to 12 tons of products per hour, which is significant increases operational efficiency and speeds up order processing. Ratchet module z intelligent control automatically directs products to appropriate categories using AI sensors and algorithms to optimize the sorting process. The system can adjust the sorting method yourself, eliminating errors and improving Business continuity.

High-accuracy weighing bridge uses advanced strain gauge measurement systems, allowing for precise sorting of products with precision down to single grams. This is extremely important in the case of goods whose value depends on weight, which allows better sales organization and ensuring reliable measurements. Additionally, optimized product transport, based on innovative Klepsydra conveyor, minimizes risk of damage to delicate fruits and vegetables, enabling them smooth and safe passage through the sorting process.

Security system includes optical barriers, limit switches and emergency stops, which provide maximum safety for operators and eliminate the risk of accidents. The machine stops immediately, if it detects the presence of a person in the work area, which guarantees compliance with international safety standards. Additionally, precise sorting and gentle transport allow for minimizing product losses, which translates into a larger amount of full-value goods reaching the market and waste reduction.

A row of fruits displayed side by side: apple, tomato, red apple, orange, lemon, orange, and kiwi on a white background.

Competitive advantages Advantages

Vision system

Precise analysis product surface, ensuring accurate sorting by size, weight and color, external and internal quality.

Versatile operation and high efficiency

Support for a wide range spherical fruits and vegetables, such as apples, tomatoes, peaches and citrus fruits, with the possibility sorting up to 12 tons of products per hour, which exceeds the standard systems available on the market.

Durability and compliance with standards

Stainless steel construction and powder coating they provide high resistance to corrosion and intensive use, and the system meets international standards ISO 14120 and ISO 13855.

Advanced security systems

Optical systems and limit switches minimize risk of errors and failures, providing operators safe work environment.

Flexibility and personalization

Modular construction the system enables its easy expansion and customization to the individual needs of the user.

Full process automation

RBR-N unloading robot eliminates the need manual feeding of crates, significantly increasing efficiency the entire process.

Minimizing operating costs

Energy-saving motors and pneumatic system efficiently reduce operating costs and reduce energy consumption.

Reduction of product losses

Precise transport control prevents damage to fruits and vegetables, increasing the amount of full-value product.

Take advantage of the opportunities offered by the innovative Misowa 6MS sorting line with an unloading robot to optimize your production processes. Schedule a meeting and see how innovative technologies can transform your farm, improving its efficiency and production quality. Using an electronic product sorting system and modern production lines is key to success in the dynamically developing food market.

Interested in collaborating?

Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.

Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.

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The above consent is voluntary. Granting consent will allow the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k. to send you information about current offers and promotions regarding its products. Your consent can be withdrawn at any time by sending an email to: iod@stalko.com. If you do not grant consent, we will contact you to discuss the terms of any potential future cooperation. Read more GDPR