WATER PRESORT LINE

Water Presort line

The Presort line is a comprehensive solution for automatic unloading, sorting and reloading of fruit into crates. Thanks to the use of modern vision systems, modern automation systems and high precision of operation, the presort line significantly increases the efficiency of fruit processing in fruit growing and distribution centers.

The system allows the fruit to be treated gently, ensuring the highest quality during transport and sorting. A fully automated process eliminates human error and minimizes product losses, which translates into savings in time and operating costs.

Application and target industries

The Water Presort Line is an innovative production line that will work well in:

• Fruit growing – automatic unloading, sorting and reloading of apples, pears, plums.
• Fruit and vegetable wholesalers – effective management of large quantities of products.
• Food processing – providing high-quality raw material for further production.
• Logistics centers – quick preparation of fruit for distribution.

What does Presort line consist of

MACHINES INCLUDED IN THE LINE
1. A group of water unloading equipment,
2. Sorting equipment group:
3. Fruit loading equipment group

Why Choose Water Presort Line

Technical parameters of Presort line

SPECIFICATIONS
Impressive performance
◦ Sorting up to 12 tons of fruit per hour – maximizing process efficiency.
Durability and safety
â—¦ Stainless steel and powder coated construction.
â—¦ Compliant with international ISO 14120 and ISO 13855 standards.
Length of water channels
â—¦ Adapted to line layout
Width of water channels
â—¦ E.g. 827mm, 747mm, 900mm (collective channel) - customized according to customer requirements
Channel Depth
â—¦ 245mm
Hydraulic Pump Motor Power
â—¦ 11 kW
Weight of the sump tray
â—¦ 354.36 kg
Electrical power supply
â—¦ 400V, 50Hz
Water Pressure For Vacuum Box Washer And Hydro Fillers
â—¦ Customized to system requirements
Operating Temperature Range:
◦ +5°C to +40°C

Options Dodatkowe

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Main Features and Functions

  • Gentle and automated fruit unloading
  • Advanced and precise sorting
  • High efficiency and operational efficiency
  • Modern control and resource saving

The water unloading system ensures smooth and safe transport of fruit, minimizing the risk of mechanical damage. Automated robots eliminate the need for manual handling of crates, speeding up the entire process and reducing labor costs. In addition, the integrated crate washer raises hygiene standards to meet the highest industry requirements.

A modern vision system analyses as much as 85% of the fruit surface, detecting defects and classifying products by weight, size, color and quality. An intelligent ratchet mechanism automatically redirects the fruit to the appropriate sections, eliminating the need for manual intervention and increasing sorting accuracy.

The technology allows for sorting up to 12 tons of fruit per hour, optimizing the workflow and significantly increasing production efficiency. An integrated system of conveyors, Vacuum hydro fillers and stacking robots eliminates manual filling of pallet boxes, minimizing the risk of fruit damage and increasing operational safety.

The HMI and PC control panel allows full control over the line and automatic management of the fruit flow. Safety circuits and an alarm system minimize the risk of failure. Eco-friendly solutions such as closed water cycles and energy-efficient motors reduce resource consumption and operating costs, increasing the efficiency of the entire system. The modular design allows for easy integration into existing production lines, allowing them to be expanded with additional modules.

Competitive Advantages Zalety

Vision system

A vision system that uses image analysis algorithms and artificial intelligence to precisely sort fruits and vegetables in terms of shape, size, color and quality.

Versatility

• Supports a wide range of products: apples, tomatoes, peaches, citrus and other fruits/vegetables spherical.

Durability
and resistance

• Stainless steel and powder coating provide corrosion resistance and heavy use.
• Complies with international standards ISO 14120 and ISO 13855.

Modern Vacuum Hydro Filler

• Unique technology for filling crates using water vacuum.

Intelligent Fruit Flow Management

• Automatic control of water channels.

Automated Chest Management

• Fully automatic handling of empty and full crates.

Take advantage of the opportunities offered by the Water Presort line to optimize your production processes. Make an appointment and see how innovative technologies can transform your company, increasing its efficiency and production quality. The use of an electronic product sorting system and modern production lines is the key to success in the dynamically developing food market.

INTERESTED IN COOPERATING?

Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.

Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.

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Ticking the above consent is voluntary, obtaining consent will enable the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k., to send information about current offers and promotions regarding its products. The consent can always be revoked by sending an e-mail to the following address: iod@stalko.com. If you do not tick the consents, we will contact you to discuss the terms of possible further cooperation. Read more GDPR
Ticking the above consent is voluntary, obtaining consent will enable the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k., to send information about current offers and promotions regarding its products. The consent can always be revoked by sending an e-mail to the following address: iod@stalko.com. If you do not tick the consents, we will contact you to discuss the terms of possible further cooperation. Read more GDPR