WATER PRESORT LINE
Water Presort line
The Presort line is a comprehensive solution for automatic unloading, sorting and reloading of fruit into crates. Thanks to the use of modern vision systems, modern automation systems and high precision of operation, the presort line significantly increases the efficiency of fruit processing in fruit growing and distribution centers.
The system allows the fruit to be treated gently, ensuring the highest quality during transport and sorting. A fully automated process eliminates human error and minimizes product losses, which translates into savings in time and operating costs.
Application and target industries
The Water Presort Line is an innovative production line that will work well in:
• Fruit growing – automatic unloading, sorting and reloading of apples, pears, plums.
• Fruit and vegetable wholesalers – effective management of large quantities of products.
• Food processing – providing high-quality raw material for further production.
• Logistics centers – quick preparation of fruit for distribution.
Why Choose Water Presort Line
- Process optimization: Thanks to an advanced control system, the presorting line operates fully automatically, eliminating the need for multiple operators to handle the unloading, sorting and filling of pallet boxes. Automatic fruit flow management, unloading robots and intelligent control of water channels reduce the number of workers needed to operate the process. This translates into a significant reduction in operating costs, as well as increased operational safety by eliminating the manual handling of heavy pallet boxes.
- Minimizing product losses: The presorting system has been designed in such a way as to minimize damage to the fruit during transport and sorting. The use of water unloading, instead of mechanical methods of transport, means that the fruit is not exposed to bumps or abrasions, which translates into a higher percentage of a full-fledged product. In addition, a precise vision system detects and classifies fruit based on key parameters, effectively eliminating fruit that does not meet quality standards and reducing waste. Better quality of the final product means higher sales prices and lower production losses.
- High Efficiency: The presort line has been optimized for maximum throughput, which allows it to handle up to 12 tons of fruit per hour. Thanks to this efficiency, it is possible to quickly process large batches of goods, which is crucial for manufacturers and distributors operating on a mass scale. The high efficiency of the equipment also allows for the execution of more orders in a shorter time, which allows for increased production and improved business profitability.
Technical parameters of Presort line
SPECIFICATIONS | |
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Impressive performance
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◦ Sorting up to 12 tons of fruit per hour – maximizing process efficiency.
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Durability and safety
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â—¦ Stainless steel and powder coated construction.
â—¦ Compliant with international ISO 14120 and ISO 13855 standards.
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Length of water channels
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â—¦ Adapted to line layout
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Width of water channels
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â—¦ E.g. 827mm, 747mm, 900mm (collective channel) - customized according to customer requirements
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Channel Depth
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â—¦ 245mm
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Hydraulic Pump Motor Power
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â—¦ 11 kW
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Weight of the sump tray
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â—¦ 354.36 kg
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Electrical power supply
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â—¦ 400V, 50Hz
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Water Pressure For Vacuum Box Washer And Hydro Fillers
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â—¦ Customized to system requirements
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Operating Temperature Range:
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◦ +5°C to +40°C
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Options Dodatkowe
- Possibility of expansion with additional water channels: greater flexibility of the system.
- Customization of the vision system: Extension of the analysis to detect additional defects.
- Automatic lubrication system: increasing the durability of mechanisms
- Additional transport functions: integration with logistics and packaging systems
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Main Features and Functions
- Gentle and automated fruit unloading
- Advanced and precise sorting
- High efficiency and operational efficiency
- Modern control and resource saving
The water unloading system ensures smooth and safe transport of fruit, minimizing the risk of mechanical damage. Automated robots eliminate the need for manual handling of crates, speeding up the entire process and reducing labor costs. In addition, the integrated crate washer raises hygiene standards to meet the highest industry requirements.
A modern vision system analyses as much as 85% of the fruit surface, detecting defects and classifying products by weight, size, color and quality. An intelligent ratchet mechanism automatically redirects the fruit to the appropriate sections, eliminating the need for manual intervention and increasing sorting accuracy.
The technology allows for sorting up to 12 tons of fruit per hour, optimizing the workflow and significantly increasing production efficiency. An integrated system of conveyors, Vacuum hydro fillers and stacking robots eliminates manual filling of pallet boxes, minimizing the risk of fruit damage and increasing operational safety.
The HMI and PC control panel allows full control over the line and automatic management of the fruit flow. Safety circuits and an alarm system minimize the risk of failure. Eco-friendly solutions such as closed water cycles and energy-efficient motors reduce resource consumption and operating costs, increasing the efficiency of the entire system. The modular design allows for easy integration into existing production lines, allowing them to be expanded with additional modules.
Competitive Advantages Zalety
Vision system
A vision system that uses image analysis algorithms and artificial intelligence to precisely sort fruits and vegetables in terms of shape, size, color and quality.
Versatility
• Supports a wide range of products: apples, tomatoes, peaches, citrus and other fruits/vegetables spherical.
Durability and resistance
• Stainless steel and powder coating provide corrosion resistance and heavy use.
• Complies with international standards ISO 14120 and ISO 13855.
Modern Vacuum Hydro Filler
• Unique technology for filling crates using water vacuum.
Intelligent Fruit Flow Management
• Automatic control of water channels.
Automated Chest Management
• Fully automatic handling of empty and full crates.
Take advantage of the opportunities offered by the Water Presort line to optimize your production processes. Make an appointment and see how innovative technologies can transform your company, increasing its efficiency and production quality. The use of an electronic product sorting system and modern production lines is the key to success in the dynamically developing food market.
INTERESTED IN COOPERATING?
Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.
Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.