PALLETIZING LINE

Line to Paletyzacji

The palletizing line is a modern solution designed for automatic stacking of packages on pallets. Thanks to its robust design and precise pneumatic and electrical system, the device ensures high efficiency, operational safety and versatility of use.

It is ideal for production and logistics lines, where it is necessary to quickly and precisely prepare goods for transport or storage.

Czerwone maszyny sortujące i przenośniki taśmowe przetwarzają i porządkują skrzynki wypełnione jabłkami w zakładzie przemysłowym, przygotowując owoce do pakowania i dystrybucji.
Czerwona automatyczna maszyna transportuje skrzynki z jabłkami w nowoczesnym obiekcie przemysłowym z ułożonymi w stosy produktami i metalowymi konstrukcjami w tle.

Application and target industries

Target Industries:
Solutions such as the palletizing line are of interest to companies in various industries, where the automation of packaging and logistics processes plays a key role:

•Food industry: Food and beverage manufacturers who pack products in packaging, e.g. milk, juices, frozen foods.
• Logistics and warehousing: Distribution centers, transport companies, and warehouses of large retail chains.

Use:
• Automatic stacking of goods on pallets: Preparation for transport and storage.
• Standardization of production processes: Improvement of production lines by reducing manual errors.
• Optimization of warehouse operations: Reduction of loading and unloading time and costs.
• Support in high-performance production lines: Reduce downtime and increase the efficiency of packaging processes.

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What does Palletizing line consist of?

MACHINES INCLUDED IN THE LINE
1. PTK-2
Conveyor
2. OBP
Rotary Palletizer Conveyor
3. PRP-G
Palletizer roller table with top scraper
4. PTZ
Packaging Palletizer
5. PPL-5
Pallet chain conveyor Q=1000kg
6. PPL-5
Pallet chain conveyor Q=1000kg
7. DST-08
Pallet warehouse
8. WYG
A set of partitions with a photobarrier
Rysunek techniczny systemu mechanicznego w widoku z góry, z oznaczonymi komponentami (01-08), różowymi prowadnicami liniowymi, strzałką skierowaną w prawo i szczegółowymi wymiarami (3450 mm na 2950 mm, o długości 10029 mm).

Why choose Palletizing Line

  • Increased production efficiency:
    The automatic palletizing line significantly speeds up the process of stacking goods on pallets, eliminating the need for manual operation. This allows the line to handle more units in less time, which is especially important in companies requiring high throughput. In addition, the system allows for continuous, uninterrupted operation, ensuring the regularity of deliveries and reducing the risk of delays in order processing.
  • Reduction of operating costs:
    The automated system not only reduces the need for manual labor, but also optimizes the use of resources such as space and energy. The pallet warehouse automatically delivers pallets to the machine, eliminating the need for additional personnel to handle this process. In the long term, investment in such a line leads to significant savings related to employment and operation of equipment.
  • Precision and flexibility:
    Modern automatic palletizing lines are designed to handle a variety of package sizes and pallet types, including the popular EURO pallets. The possibility of configuring the stacking parameters allows the system to be adapted to the individual needs of production. Precise mechanisms allow to avoid damage to the goods during their stacking, which translates into maintaining the highest quality of the finished product.

Technical parameters of Palletizing Line

SPECIFICATIONS
Automatic palletizing
◦ Maximum weight of goods with pallet: 850 kg.
◦ Pallet type: EURO with dimensions of 1200 x 800 mm.
◦ Can handle industrial pallets with dimensions: 1200 x 1000 mm.
◦ Dimensions of palletized goods: 1200x800x400mm
◦ Max height of layers on the pallet: 2500 mm – height including pallet
Advanced design
◦ Support and movable frame designed for harsh environments.
◦ Pneumatic clamps: forming and precise layering.
High performance
◦ Up to 800 packages of 600x400mm/h
◦ Supports up to 4 packages per layer.
◦ Minimizes downtime with a diagnostic system.
Technical Parameters
◦ Machine dimensions: width 1940mm, height 3066mm.
◦ Dimension of machine assembly: length: 10029mm, width: 3450mm, height: 3066mm.
◦ Power: 3KW.
◦ Weight: 1255 kg.
◦ Noise Level: 68 dB
◦ Power supply: three-phase connection 3x400V+N+PE
◦ Pressure: min. 6 bar
◦ Air consumption: 350 Nl/min
◦ Conveyor speed 0.5 m/s
◦ Working conditions:
- ambient temperature + 4°C to + 40°C
- relative humidity 80 %
Control Panel
◦ Intuitive control via touch control panel.

Options Dodatkowe

  • Possibility of using a pallet
    warehouse (for 15 pcs.) or manual pallet feeding by the Operator
  • Customizable control system:
    specific needs of the production line.
  • Special clamping arrangements:
    Adaptation to unusual dimensions of packaging or pallets.
  • Expansion with additional devices:
    a banding machine or a wrapping machine.
  • Expansion with the labeling function:
    automatic marking of goods on a pallet.
  • Possibility to create buffer places:
    for full pallets waiting to be picked up by the Operator
  • Can be expanded with automatic reception:
    ready pallets from several production lines and their transport to one collection point by the Operator.

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Main Features and Functions

  • Advanced drive mechanisms
  • High performance
  • Automated pallet warehouse
  • Precise laying system
  • Intuitive controls
  • CE and ISO compliant
  • Modular design

The system uses a combination of electric and pneumatic drives:

• Electric chassis drives ensure stability and smooth operation.
• Pneumatic clamping and sliding flap mechanisms guarantee gentle handling of the packaging, which is particularly important for delicate products.

The automatic palletizing line is characterized by impressive efficiency, handling large quantities of goods in a short time. By optimizing the speed and smoothness of the mechanisms, the system can operate without downtime for many hours, making it ideal for large production and logistics facilities.

A pallet warehouse is a line element that automatically delivers pallets to the palletizing device. This enables uninterrupted operation without the need for operators to manually load pallets. This makes the process more efficient and significantly reduces the risk of human error. The automated warehouse can handle a variety of pallet types, including standard EURO pallets, adding to the system's versatility.

Thanks to advanced mechanisms, the line ensures accurate and stable placement of goods on pallets, even with various sizes and shapes of packaging. Customizable laying patterns allow you to customize your lines to meet your specific needs, such as different layer heights or custom stacking patterns. Precision of operation eliminates the risk of damage to goods, which translates into their quality and customer satisfaction.

The line is equipped with a modern operator panel that allows easy operation and configuration of operating parameters. Thanks to the intuitive interface, the user can quickly switch between automatic and manual modes and adjust the settings to suit their needs. The panel also provides an alarm and notification system, informing the operator of any problems such as operating errors or maintenance requirements.

The line has been designed in accordance with European CE standards and international ISO standards, which guarantees its safe use. Everything from safety guards to emergency stop systems meet the highest quality standards. This protects operators and eliminates the risk of accidents during operation.

The design of the line allows for easy adaptation of its elements to the individual needs of the customer. The ability to integrate with other production or logistics systems makes the line flexible and versatile. Thanks to its modular design, it can also be expanded with additional functions such as a strapping machine or wrapping machine.

Rząd owoców wyświetlanych obok siebie: jabłko, pomidor, czerwone jabłko, pomarańcza, cytryna, pomarańcza i kiwi na białym tle.

Competitive Advantages Zalety

Advanced automation

Integration into the pallet warehouse and full automation of processes reduce the number of errors and personnel requirements.

Versatility of
use

Compatible with various packaging and standard EURO pallets.

Safety of use

Compliance with CE and ISO standards protects operators and minimizes the risk of accidents.

Modular
design

Easy integration with other production systems and the ability to expand with new functions.

Technological reliability

Stable electric and pneumatic drives guarantee long-term, trouble-free operation.

Intuitive
controls

A modern operator panel ensures ease of use and quick configuration of parameters.

An automated palletizing line with a pallet warehouse is an advanced, versatile and reliable solution that streamlines logistics and production processes. Thanks to automation, high precision and modular design, the line meets the requirements of even the most demanding customers. Its key advantages are increased efficiency, reduction of operating costs, safety of use and the ability to flexibly adapt to various needs. It is an investment that brings measurable benefits in the form of higher efficiency, lower costs and reliable operation in a modern enterprise.

INTERESTED IN COOPERATING?

Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.

Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.

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Ticking the above consent is voluntary, obtaining consent will enable the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k., to send information about current offers and promotions regarding its products. The consent can always be revoked by sending an e-mail to the following address: iod@stalko.com. If you do not tick the consents, we will contact you to discuss the terms of possible further cooperation. Read more GDPR