BOWL SORTING
LINE WITH WATER UNLOADING

Bowl sorting line with water unloading

The Misowa sorting line with water unloading is a technologically advanced solution that fully meets the needs of medium and large farms striving to increase the efficiency and quality of their production processes. Thanks to modern systems and precise design, the machine allows for efficient sorting of fruits and vegetables, meeting the highest industry standards.

The use of electronic sorting technology ensures precision and speed of the process, making the Misowa line an ideal solution for dynamic and demanding production environments. In addition, thanks to the use of water unloading, the machine guarantees safe handling of products, minimizing the risk of damage. It is an innovative tool that introduces modern technologies into everyday work, providing agricultural enterprises with competitiveness and better quality of products on the market.

Duża, czerwona przemysłowa maszyna do sortowania i przenoszenia z wieloma przenośnikami taśmowymi i metalowymi ramami, zaprojektowana do przetwarzania i organizowania przedmiotów w magazynie lub fabryce, odizolowana na białym tle.

Duża, czerwono-niebieska automatyczna maszyna do sortowania z wieloma pojemnikami do sortowania i taśmami przenośnikowymi, zaprojektowana do obsługi i porządkowania produktów w środowisku przemysłowym.

Application and target industries

The Misowa sorting line with water unloading will work well in:

• Fruit growing: sorting spherical fruits and vegetables such as: apples, pears, peaches, citrus, tomatoes, peppers, zucchini, eggplant, greenhouse cucumber.
•Food processing: fast and accurate preparation of fruit and vegetables for further processing, e.g. slicing, freezing or processing into finished products.
• Logistics centers: Classification of products before they are shipped to stores, wholesalers or end customers.

The machine is the ideal solution for companies and farms seeking to increase efficiency, improve product quality and remain competitive in the market.

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What does Misowa line consist of

MACHINES INCLUDED IN THE LINE
RZP	Simple submersible unloading
ZKW	A set of water channels
PRO	Finger fruit divider "fingerroll"
EWR-L/P	Tubular elevator
ZPD14	Platform at the elevator
SOG-W	Fruit dryer with fan
STV	V Belt Conveyor
MS	Sorting Machine
WYG	A set of partitions with a photobarrier
LCM	Forklift ramp
Connection	Three-phase connection 3x400V+N+PE
Control Location	Control Panel
Additional equipment such as: packing tables, fillers, carton dropping, central conveyor for receiving class II, unloading robot, PPA-L type crate and pallet feeder with a pusher and PRR gravity roller conveyor for unloading

Why choose Bowl Sorting Line with Water Unloading

Duża liczba czerwonych jabłek mytych i sortowanych na przenośniku taśmowym w zakładzie przetwórstwa owoców.

Nowoczesne wnętrze fabryki z przenośnikami taśmowymi, maszynami sortującymi i jasnym oświetleniem nad głową, wykorzystywane do zautomatyzowanego przetwarzania i pakowania towarów.

Długi, czerwono-niebieski przenośnik przemysłowy znajduje się w przestronnej fabryce z wysokimi sufitami, metalową konstrukcją i różnymi materiałami budowlanymi w tle.

Czerwone jabłko leży na czarnej plastikowej tacy, będącej częścią większej siatki podobnych tac w czymś, co wygląda na sortownię lub pakowalnię owoców.

Duża przemysłowa maszyna do przetwarzania żywności ze stali nierdzewnej z dwoma wentylatorami na górze, przenośnikami taśmowymi i elektronicznymi elementami sterującymi, ustawiona na metalowej platformie na białym tle.

Duża przemysłowa maszyna ze stali nierdzewnej z pionową ramą, uchwytem sterującym i silnikiem elektrycznym na górze, zaprojektowana do przetwarzania żywności lub materiałów, stoi na kółkach na białym tle.

Zbliżenie przemysłowego metalowego przenośnika rolkowego z cylindrycznymi rolkami, używanego do przenoszenia przedmiotów w fabryce lub magazynie. Tło zawiera czerwone i metaliczne powierzchnie.

Efficiency in numbers:
The Misowa sorting line with water unloading allows sorting up to 3 tons of products on one path. It is possible to design a machine with up to six tracks. Such high efficiency is made possible by innovative technological solutions that allow products to be sorted electronically, resulting in greater accuracy and reliability.
Versatility:
The Misowa sorting line is extremely versatile, allowing you to sort a variety of fruits and vegetables, such as apples, pears, peaches, citrus, tomatoes, peppers, zucchini, eggplant or greenhouse cucumber. Thanks to the flexibility of the system, the machine allows sorting by various parameters such as weight, size, color, as well as detecting damage to external and internal products. For more demanding crops, such as eggplants or tomatoes, which are sensitive to damage, the Misowa sorting line ensures accurate and gentle sorting, which increases the quality of the final product.
Prospects for further development:
The Bowl Machine offers a wide range of development opportunities, so we can fully adapt the production line to the customer's needs and growing market demands. Depending on individual needs and the specifics of processes, the line can be expanded with advanced modules and additional functions that will significantly increase its efficiency and automation.
Expansion options include:
• Presorting line: Expanding with pre-sorting lines allows for even more accurate product segregation, which is crucial for a large variety of products.
• Palletizing: The addition of a dedicated line for automatic palletizing allows products to be placed on pallets quickly and efficiently, which significantly improves the logistics and transportation process.
• Individual packaging: Implement systems for packing products in unit packaging, ideal for industries that require precise packaging. This makes the packaging process more efficient and precise, which reduces operating costs.

Each of these options allows you to flexibly adapt the line functions to current and future production challenges. Our solutions are scalable and modular, which means that they can be expanded in stages, according to the needs of a growing company.

Technical parameters of Bowl Line

SPECIFICATIONS
Precise sorting	◦ Supported products: spherical fruits and vegetables with a diameter of 50-130 mm (e.g. apples, pears, peaches, citrus, tomatoes, peppers, zucchini, eggplant, greenhouse cucumber). ◦ Capacity: from 3t/h.
Advanced technology	◦ Vision system: Color and monochrome cameras. ◦ Touch panel: intuitive and quick parameter configuration.
Water unloading	◦ Ideal for delicate fruits: minimizes the risk of damage by submerging the crates and transporting them into the water channel. ◦ 3-stage water filtration: keeps the water purity, increasing the quality of the process.
Drying system	◦ Sponges with 4 times more absorbency. ◦ Blowing fan and sponge squeezing system (pneumatic or mechanical).
Durability and safety	◦ Stainless steel and powder coated construction. ◦ Compliance with international ISO standards.
Technical Parameters	◦ Dimensions: depending on the number of outputs of the sorting machine ◦ Power demand: 15 kW 3x400 50/60 Hz, C32A protection Conductor cross-section: 5x8 mm2 ◦ Water: 6.5 m³, pressure 8 bar, drain 200 mm ◦ Filtration Degree: 5μm according to ISO 8573-1 5-4-3 ◦ Air: 50 nl/min, air pressure 8 bar ◦ Motor: 0.37KW ◦ Noise level: 64 dB.

Options Dodatkowe

Expansion with additional output tables:
Adjust sorting to more categories. It is possible to design up to 25 outputs
Weighing System:
Electronic scales can be mounted in full packages.
Possibility of using many types of packing tables:
Our offer includes as many as 6 different types of tables
Possibility of expanding the line:
e.g. a pre-sorting line, a pouch packing line, a palletizing line: enabling a full range of activities related to the preparation of the product for sale.
Possibility of retrofitting the line with a number of additional devices:
• unloading robot – for more efficient and faster unloading,
• PPA-L type box-pallet feeder with a pusher and PRR gravity roller conveyor – with a buffer space for one full box-pallet waiting for unloading, and two receiving places for empty box-pallets
• box-pallet fillers – one or two boxes, allowing for fast, fully automatic packing, up to 5 tons of product per hour
• class II central conveyor – convenient removal of class II product from packing tables
• carton drops, packaging slide – feeding cartons from the mezzanine to packing tables and collecting full packages

Main Features and Functions

Technology at the highest level
Application and flexibility
Advanced unloading options
Protection and durability
Innovations in the drying system
Comfort and safety
Cost-effective and environmentally friendly

Vision System:
Equipped with independent industrial cameras (color and monochrome) that provide precise analysis of each object. This ensures that products are sorted with the highest accuracy, and the use of electronic product sorting technology allows the physical characteristics of fruit and vegetables to be analysed in real time.
Touch Panel:
Intuitive control allows for quick configuration of sorting parameters and ongoing process monitoring. This allows operators to quickly adapt the machine to changing production conditions, which is crucial in modern production lines.
Flexible Programming:
The Bowl sorting line with water unloading offers up to 25 output tables, so that the products can be divided into many categories and the sorting of fruits and vegetables is carried out according to the user's requirements.

The Bowl sorting line with water unloading is adapted to sort a wide range of spherical fruits and vegetables with a diameter of 50 to 130 mm. The universal bowl carrier (standard or longitudinal) allows you to sort products with less unified shapes, such as pears, zucchini, greenhouse cucumbers or eggplants, while ensuring precise classification by size, weight and color, as well as internal and external damage.

Wet Unloading:
Ideal for delicate fruits that require special care. The crates are immersed in water and the fruit is transported in a water channel. Thanks to the use of advanced technology, the unloading process takes place without the risk of damage to the fruit, which is particularly important in production intended for markets with high quality requirements.
Three-stage water filtration ensures its purity and protection against contamination. A dryer with a blowing fan and an absorbency sponge system ensures that the products are dry before further processing, which increases the quality of the final product.

Highest quality materials:
All components that come into contact with water are made of stainless steel, which protects against corrosion and prolongs the life of the device. Thanks to innovative solutions in the field of materials, the Bowl sorting line with water unloading is resistant to intensive use and ensures long-term, trouble-free operation.
Protective coatings:
Powder coating and the use of galvanized sheet metal guarantee resistance to harsh working conditions, even in humid environments, which makes the machine suitable for operation in all conditions.

Advanced filtration systems:
They retain leaves and other impurities, which ensures continuous operation and water purity. Modern technologies enable automatic cleaning of the system, which reduces operating costs and extends operating periods without the need for maintenance breaks.
Unique sponges:
Made of material with four times higher absorbency, which significantly reduces operating costs.

Wide range of accessories:
Thanks to a wide range of additional products such as various types of packing tables, packaging equipment, the comfort of the operators' work is very high, and the sorting and packing process is more ergonomic.
Safety standards:
The protective barrier system meets international ISO standards, ensuring complete safety for employees and also allowing safe monitoring of machines during operation.
Unbridled transport:
Thanks to the use of special anti-upholstery materials, the risk of damage to the fruit during the sorting process is minimized, which ensures that the quality of the products is maintained.

Water and energy saving::
An industrial pump and check valve ensure efficient use of resources. Thanks to innovative technologies, the Misowa sorting line with water unloading is not only more efficient, but also more environmentally friendly.
Durability of the structure:
Thanks to its robust materials, the machine is an investment for years, allowing for a quick return on investment.
LED lighting:
Energy-efficient and efficient, it minimizes operating costs and increases work efficiency by providing better visibility in the work area.

Competitive Advantages Zalety

Vision system

• Full range of classifications by size, weight, color, and internal and external damage

Versatility

• Supports a wide range of products: apples, tomatoes, peaches, citrus and other fruits/vegetables spherical.

Durability
and resistance

• Galvanized steel and powder coating provide corrosion resistance and heavy use.
• Compliant with international ISO 14120 and ISO 13855 standards.

Development prospects

Possibility to expand the line with initial and subsequent elements such as a presorting line, palletizing line, automatic packaging in individual packaging

Take advantage of the opportunities offered by modern sorting machines to optimize your production processes. Make an appointment and see how innovative technologies can transform your farm, increasing its efficiency and production quality. The use of an electronic product sorting system and modern production lines is the key to success in the dynamically developing food market.

INTERESTED IN COOPERATING?

Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.

Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.

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PROCESSING MACHINERY

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PROCESSING MACHINERY

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ORCHARD PLATFORMS

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APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

SORTING MACHINES AND LINES

PROCESSING MACHINERY

PALLETIZING MACHINES AND LINES

ORCHARD PLATFORMS

PACKAGING MACHINES

TECHNOLOGICAL TRANSPORTATION

APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

SORTING MACHINES AND LINES

PROCESSING MACHINERY

PALLETIZING MACHINES AND LINES

ORCHARD PLATFORMS

PACKAGING MACHINES

TECHNOLOGICAL TRANSPORTATION

APPLES

TOMATOES

PEACHES

CITRUSTS

PEARS

PLUMS

CHERRIES

BASIC LINES

ADVANCED LINES

COMPLEMENTARY PRODUCTS

VISION SYSTEMS

BOWL SORTING LINE WITH WATER UNLOADING