MONO SORTING LINE WITH DRY UNLOADING
Mono Dry sorting line
The Mono sorting line with dry unloading system is a technologically advanced solution that enables fast and accurate sorting of fruits and vegetables. Designed for efficiency and versatility, it is perfect for optimizing production processes on orchard farms.
It's a tool that not only streamlines your daily work, but also allows you to stand out from the competition. The electronic product sorting system ensures high accuracy and speed of the process, which makes the Mono dry unloading sorting line the ideal solution for dynamic and demanding production lines.
Application and target industries
The Mono sorting line with dry unloading can be used in various sectors of agriculture and processing:
• Fruit farms: Automation of the fruit and vegetable sorting process.
• Fruit and vegetable processing plants: Precise segregation of products in terms of quality.
• Distribution centers: Preparing products for shipment in standardized packaging.
Ideal for companies requiring efficient and gentle sorting systems.
What does Mono line consist of
MACHINES INCLUDED IN THE LINE | |
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SWP-A
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Electric pallet box tipper
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PTR
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Expansion belt conveyor
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PRU-P
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Flat Tube Conveyor
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ZSN
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Driven Brush Assembly
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STV-1
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V Belt Conveyor
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MSO
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Mono Sorting Machine
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WYG
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A set of partitions with a photobarrier
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Connection
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Three-phase connection 3 x 400V+N+PE
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Control Location
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Control Panel
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Why choose Mono Dry Unloading Sorting Line
- Optimized use of space: The Mono line has been designed to make optimal use of available space - it will fit into most production halls. This design makes the device fit perfectly in places where space is limited. Process automation allows you to significantly increase the pace of work while reducing the number of employees required.
- High Efficiency: The Mono sorting line can process up to 18,000 products per hour, which corresponds to a capacity of 2.5 tons of fruit or vegetables per hour. This makes it ideal for periods of increased harvesting, offering not only high sorting quality, but also great efficiency.
- Versatility of applications: The device is able to sort a wide range of fruits and vegetables, such as apples, tomatoes, peaches or citrus, adjusting the sorting parameters to the individual requirements of the user. This makes the line extremely versatile, working well in various types of production.
Technical parameters of Mono Line
SPECIFICATIONS | |
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Precise sorting
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â—¦ Capacity: 18,000 objects/h (2.5 tonnes/h), i.e. up to 20 tonnes of fruit per day
◦ Sorting range: Spherical fruit and vegetables with a diameter: 40–100 mm (e.g. apples, tomatoes, peaches, apricots, lemons)
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Technological systems
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â—¦ Vision system: Color and monochrome cameras.
â—¦ Touch panel: intuitive and quick parameter configuration.
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Dry Unloading
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â—¦ Automatic dry unloading
â—¦ PTR expansion conveyor: distribute the fruit evenly, prevent the fruit from piling up after unloading
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Durability and safety
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â—¦ Materials: powder coating, galvanized
sheet â—¦ Protection: Rubber rollers, anti-bump systems, ISO protective fences.
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Technical Parameters
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â—¦ Dimensions: length: 10,000 mm, width: 7,819 mm, height: 2,724 mm
â—¦ Energy requirement: 7 kW, 3x380/400V 50/60Hz
â—¦ Motor: 0.37 kW.
â—¦ Noise level: 68 dB
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Options Dodatkowe
- Expansion with additional output tables: Adjust sorting to more categories.
- Weighing System: possibility of mounting an electronic scale for full packages.
- Angled extensions on the tables: facilitating fruit packaging and improving their display (up to 30 kg).
Main Features and Functions
- Technology at the highest level
- Flexibility in operation
- Modern unloading solutions
- Attention to durability and quality
- Comfort and safety
- Comfort and safety
- Cost-effective and eco-friendly solutions
Advanced Vision System:
The use of CCTV cameras, both color and monochrome, enables accurate analysis of each product in real time. Electronic sorting of fruit and vegetables using a vision system allows for the assessment of their physical characteristics with extreme precision, which ensures efficient and fast sorting.
Modern controls:
The intuitive touch panel allows easy configuration of machine parameters and full process monitoring. Operators can adjust settings in an instant, allowing them to respond quickly to changing production needs.
Flexible Programming:
The sorting line offers as many as 8 different output tables, which allows for the segregation of products in a way tailored to the individual preferences of the user. Thanks to this flexibility, it is possible to adapt the device to many types of production.
The sorting line is designed to sort fruits and vegetables with a diameter of 40 to 100 mm, including apples, apricots, citrus fruits, as well as other products, among others. The sorting system takes into account parameters such as size and color, which allows for precise classification and ensures a high level of sorting quality.
Dry unloading system:
The innovative dry unloading system is dedicated to fruits and vegetables that do not require special attention during transport or cannot be transported in an aquatic environment. The products are transported on conveyor belts safely, which minimizes the risk of damage. Thanks to this, it is possible to obtain high quality final products that will meet the expectations of even the most demanding markets.
Top-class materials:
The use of materials such as stainless steel, which is in direct contact with the products, guarantees the longevity of the machine. These types of materials are resistant to intensive use, which significantly extends the life of the device.
Durability of the structure:
Thanks to its robust materials, the machine is an investment for years, allowing for a quick return on investment.
Damage Protection:
The powder coating and galvanized sheet provide resistance to harsh operating conditions such as moisture, making the sorting line a reliable solution in all conditions.
Fruit protection:
The conveying system with rubber rollers and rotary mechanism minimizes the risk of damage to fruits and vegetables, while ensuring precise electronic sorting.
Ergonomic solutions:
Folding tables make it easier to pack products and also allow you to maintain order at the workplace. Thanks to these solutions, work becomes more comfortable and operators are less exposed to fatigue. In addition, it is possible to place checkweighers for multipacks.
Complete security:
The sorting line meets international ISO safety standards, offering full protection for operators. Thanks to properly designed security systems, you can monitor the operation of the device without worrying about safety.
Unbridled transport:
Rubber rollers and the use of Teflon minimize the risk of damage to the fruit, and the rotary system facilitates the optical analysis of products, which is especially important in electronic product sorting.
Folding tables:
They offer convenience during packing and easy to keep the work area clean. In addition, thanks to modern technology, the packaging process is more ergonomic and the work becomes less burdensome for operators.
Safety standards:
The protective barrier system meets international ISO standards, ensuring complete safety for employees and also allowing safe monitoring of machines during operation.
Unbridled transport:
Rubber rollers minimize the risk of damage to the fruit, and the rotary system facilitates optical analysis of products, which is especially important in electronic product sorting.
Energy Efficiency:
The Mono sorting line is designed to save energy. Thanks to the use of energy-saving technologies, the device allows for a reduction in operating costs, which makes it more environmentally friendly and the user's wallet.
LED lighting:
LED lighting improves visibility in the work area and affects the comfort of work. In addition, its energy efficiency contributes to the reduction of operating costs.
Robust construction:
With the use of high-quality materials and precise workmanship, the sorting line ensures long-term reliability, allowing for a quick return on investment.
Competitive Advantages Zalety
Vision system
• Handles a wide range of products: apples, tomatoes, peaches, citrus and other spherical fruits/vegetables.
• Precise classification by size and color.
Versatility
• Handles a wide range of products: apples, tomatoes, peaches, citrus and other spherical fruits/vegetables.
• Precise classification by size and color.
Durability and resistance
• Galvanized steel and powder coating provide corrosion resistance and heavy use.
• Compliance with international ISO standards.
Compact dimensions and high performance
The compact dimensions of the Sorters allow maximum use of space and resources while maintaining high efficiency.
The Mono dry unloading sorting line is the ideal solution for optimizing production processes. Thanks to the use of modern electronic product sorting, the device increases the efficiency and quality of fruit and vegetable sorting processes. Make an appointment and see how our line can support the development of your farm.
INTERESTED IN COOPERATING?
Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.
Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.