RDS (ROLLER-DUMP) SORTING LINE WITH DRY UNLOADING

RDS Dry sorting line

The RDS sorting line (roller and dump) is a modern solution designed for medium and large farms that focus on efficiency and precision in fruit sorting processes. This high-tech line guarantees fast and accurate sorting of a wide variety of fruits while minimizing the risk of mechanical damage, making it the ideal tool for handling delicate products.

The innovative system of integrated transfer rollers eliminates the need to transfer fruit to subsequent segments of the machine during measurements, which significantly increases the quality of sorting and reduces the size of the machine compared to traditional bowl machines.

Duża czerwona przemysłowa maszyna sortująca z wieloma przenośnikami taśmowymi i pojemnikami do sortowania, zaprojektowana do automatycznego przetwarzania lub pakowania, na białym tle.
Duża czerwona zautomatyzowana maszyna z wieloma pojemnikami do sortowania i przenośnikami taśmowymi, przeznaczona do sortowania lub przetwarzania przedmiotów, ustawiona na prostym białym tle.

Application and target industries

The RDS (roller-dump) sorting line with dry unloading will work well in:

• Fruit growing: sorting spherical fruits and vegetables such as apples, peaches, citrus, tomatoes).
• Food processing: quick and accurate preparation of fruit and vegetables for further processing, e.g. cutting, freezing or processing into finished products.
• Logistics centers: Classification of products before they are shipped to stores, wholesalers or end customers.

The machine is the ideal solution for companies and farms seeking to increase efficiency, improve product quality and remain competitive in the market.

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What does RDS line consist of?

MACHINES INCLUDED IN THE LINE
SWP-A-03
Electric pallet box tipper
PTR
Expansion belt conveyor
PRU-P
Inspection Flat Tube Conveyor
ZSN
Transmission brush assembly driven
STV
V Belt Conveyor
RDS
RDS (roller-dump) sorting machine
LCM
Forklift ramp
WYG
A set of partitions with a photobarrier
Additional equipment such as: packing tables, fillers, carton dropping, central conveyor for picking up class II, unloading robot.
Rysunek techniczny zautomatyzowanego systemu przenośnikowego z oznaczonymi sekcjami, widokiem bocznym maszyny, panelem elektrycznym, punktem połączenia internetowego i jednostkami siedzącymi, z adnotacjami o wymiarach i wymaganiach dotyczących zasilania w czerwonym tekście.

Why choose RDS Sorting Line with Dry Unloading

  • Compact and versatile:
    Thanks to its design, the RDS sorting line takes up less space than bowl lines with the same number of outputs, which allows for better use of space in the production hall. With a capacity of 3 tonnes per hour from a single track, the RDS line is ideal for intensive harvesting seasons.
  • Precise sorting of fruit:
    The RDS line is designed for sorting fruits such as apples, peaches, apricots and citrus fruits. With advanced roller technology, the machine provides accuracy and delicacy in the processing of products from 40mm to 100mm in diameter.
  • Efficiency and flexibility:
    The innovative sorting system allows different fruit parameters such as weight, size or color to be measured simultaneously without the need to transfer them between machine segments. This solution not only increases efficiency, but also minimizes the risk of mechanical damage, which is crucial for delicate fruits.
  • Prospects for further development:
    The RDS machine offers a wide range of development possibilities, so we can fully adapt the production line to the customer's needs and increasing market demands. Depending on individual needs and the specifics of processes, the line can be expanded with advanced modules and additional functions that will significantly increase its efficiency and automation.
  • Expansion options include:
    • Palletizing: The addition of a dedicated line for automatic palletizing allows products to be placed on pallets quickly and efficiently, which significantly improves the logistics and transportation process.
    • Individual packaging: Implement systems for packing products in unit packaging, ideal for industries that require precise packaging. This makes the packaging process more efficient and precise, which reduces operating costs.

Each of these options allows you to flexibly adapt the line functions to current and future production challenges. Our solutions are scalable and modular, which means that they can be expanded in stages, according to the needs of a growing company.

Technical parameters of RDS Line

SPECIFICATIONS
Precise sorting
â—¦ Products handled: spherical fruits and vegetables with a diameter of 40-100 mm (e.g. apples, peaches, citrus, tomatoes).
â—¦ Capacity: 3t/h from one lane (depends on the weight of the product to be sorted)
Advanced technology
â—¦ Vision system with color and monochrome cameras.
â—¦ Touch panel: intuitive control and real-time configuration of sorting parameters.
Dry Unloading
â—¦ Automatic dry unloading
â—¦ PTR expansion conveyor: distribute the fruit evenly, prevent the fruit from piling up after unloading.
Durability and safety
â—¦ Stainless steel and powder coated construction.
â—¦ Compliance with international ISO standards.
Technical Parameters
â—¦ Overall dimensions: depending on the number of outputs from the
sorting machine â—¦ Supply voltage: 3x380V 50Hz
◦ Air pressure: 3 ÷ 3.5 bar
◦ Ambient temperature: +5 ÷ +40 °C
â—¦ Relative humidity: 60 %
â—¦ Noise level: 64 dB.

Options Dodatkowe

  • Expansion with additional output tables:
    Adjust sorting to more categories.
  • Weighing System:
    possibility of mounting an electronic scale for full packages.
  • Possibility of using many types of packing tables:
    Our offer includes as many as 6 different types of tables
  • Expandable lines
    e.g. a presorting line, a bag packing line, a palletizing line: enabling a full range of activities related to the preparation of the product for sale.
  • Possibility of retrofitting the line with a number of additional devices:
    • crate and pallet fillers – single or double boxes, allowing for fast, fully automatic packaging, up to 5 tons of product per hour
    • central conveyor for receiving class II – convenient discharge of class II product from packing
    tables • carton discharge, packaging slide – feeding cartons from the mezzanine to packing tables and collection of full packages

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Main Features and Functions

  • Technology at the highest level
  • Application and precise classification
  • Advanced unloading options
  • Protection and durability
  • Comfort and safety
  • Cost-effective and environmentally friendly

Vision System:
Equipped with independent industrial cameras (color and monochrome) that provide precise analysis of each object. This ensures that products are sorted with the highest accuracy, and the use of electronic product sorting technology allows the physical characteristics of fruit and vegetables to be analysed in real time.
Touch panel:
The RDS line is equipped with an easy-to-use touch panel that allows the operator to quickly change machine settings. This allows you to adjust the sorting parameters in real time, which increases the flexibility of the system.
Flexible Programming:
The RDS dry unloading sorting line offers up to 8 paths, so that the products can be divided into many categories, and the sorting of fruits and vegetables is carried out according to the user's requirements and achieves a very high efficiency.

The RDS sorting line allows you to sort fruit according to key parameters:
Scales:
An accurate measuring system ensures precise sorting of fruit according to its weight, which allows products to be adapted to different market requirements.
Size and diameter:
The ability to sort fruit with a diameter of 40 mm to 100 mm guarantees the versatility of the device.
Color and Flaw Detection:
The vision system equipped with CCTV cameras analyzes color, discoloration and detects possible external damage, which allows for precise sorting of products in accordance with the highest quality standards.

Dry Unloading:
The innovative dry unloading system is dedicated to fruits and vegetables that do not require special attention during transport or cannot be transported in an aquatic environment. Products are transported on rollers safely, which minimizes the risk of damage. Thanks to this, it is possible to obtain high quality final products that will meet the expectations of even the most demanding markets.

Highest quality materials:
Thanks to innovative material solutions, the RDS (roller-dump) dry unloading sorting line is resistant to intensive use and ensures long-term, trouble-free operation.
Protective coatings:
Powder coating and the use of galvanized sheet metal guarantee resistance to harsh working conditions, even in humid environments, making the machine suitable for all conditions.

Wide range of accessories:
Thanks to a wide range of additional products such as various types of packing tables, packaging equipment, the comfort of the operators' work is very high, and the sorting and packing process is more ergonomic.
Safety standards:
The protective barrier system meets international ISO standards, ensuring complete safety for employees and also allowing safe monitoring of machines during operation.
Unbridled transport:
The RDS sorting line is designed to protect fruit. Smooth product handling in the integrated roller system and precise sorting mechanisms minimize the risk of damage, which is crucial for fruits such as peaches, apricots and citrus fruits.

Robust construction and durability:
All components of the RDS line are made of the highest quality materials, such as galvanized steel and protective coatings, which guarantee corrosion resistance and a long service life of the device. The components are designed to provide reliability even under intense operating conditions, making the RDS line an investment for years to come, and allowing for a quick return on investment.
Energy Efficiency:
The RDS sorting line is designed to save energy. Thanks to the use of energy-saving technologies, the device allows for a reduction in operating costs, which makes it more environmentally friendly and the user's wallet.
LED lighting:
Energy-efficient and efficient, it minimizes operating costs and increases work efficiency by providing better visibility in the work area.

Rząd owoców wyświetlanych obok siebie: jabłko, pomidor, czerwone jabłko, pomarańcza, cytryna, pomarańcza i kiwi na białym tle.

Competitive Advantages Zalety

Vision system

A vision system that uses image analysis algorithms and artificial intelligence to precisely sort fruits and vegetables in terms of shape, size, color and quality.

Versatility

• Handles a wide range of products: apples, tomatoes, peaches, citrus and other spherical fruits/vegetables.
• Full range of classification by size, weight, color, and internal and external damage

Durability
and resistance

• Stainless steel and powder coating provide corrosion resistance and heavy use.
• Complies with international standards ISO 14120 and ISO 13855.

Innovative integrated roller system

• Minimizes mechanical stress: Smooth movement of products reduces the risk of damage such as upholstery.
• Improves sorting quality: Uniform fruit flow improves measurement accuracy.
• Reduces the size of the device: The compact design is ideal for farms with limited space.

Development prospects

Possibility of expanding the line with initial and subsequent elements such as a palletizing line, automatic packaging in individual packaging

Take advantage of the opportunities offered by modern sorting machines to optimize your production processes. Make an appointment and see how innovative technologies can transform your farm, increasing its efficiency and production quality. The use of an electronic product sorting system and modern production lines is the key to success in the dynamically developing food market.

INTERESTED IN COOPERATING?

Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.

Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.

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Ticking the above consent is voluntary, obtaining consent will enable the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k., to send information about current offers and promotions regarding its products. The consent can always be revoked by sending an e-mail to the following address: iod@stalko.com. If you do not tick the consents, we will contact you to discuss the terms of possible further cooperation. Read more GDPR