4MS BOWL SORTING LINE WITH UNLOADING ROBOT

Sorting line Misowa 4MS

Sorting Line Misowa 4MS with a scissor unloading robot RBR-N this advanced automation system unloading, sorting and classification processes of fruit and vegetables. Thanks precise vision system, intelligent automation and solid construction, the device ensures high efficiency and gentleness of the operation.

The system uses advanced industrial machines, which eliminate the need for manual operation and ensure maximum accuracy in product classification. This solution is dedicated to modern innovative production lines, which strive for full process automation.

Workers in red uniforms and blue hairnets sort green apples on a conveyor belt in a modern fruit processing plant with industrial equipment and bright lighting.
A close-up of an industrial conveyor belt system with red frames and metal rollers inside a manufacturing or processing plant. Machinery and equipment are visible in the background.

Application and Target industries

Sorting line Misowa 4MS with unloading robot ideal for the following sectors:

 • Fruit growing – sorting apples, pears, citrus fruits, tomatoes, peppers and other vegetables/fruits.
• Food processing – preparation of products for further processing.
• Logistics centers and distribution – precise classification of goods before transport.
• Fruit and vegetable wholesalers vegetables – automatic sorting by quality and size.

What does it consist of Misowa 4MS line

MACHINES MAKING UP THE LINE
RBR-N
Scissor unloading robot
DYS
Gripper spacer
CHW
Robot gripper with tipping
ZWR
Fruit unloading tank
ZKW
Water channel complex
PRO
Finger roll fruit spreader„
EWR-OP
Winding engine
ZPD14
Platform at the elevator
PTO-2
Class II fruit conveyor on the elevator
SOG-W
Fruit dryer with fan
STV-4
V-type belt conveyor
4MS
Sorting machine, tracks: 4
NSJ-2
Single-head, double-box pallet filler
SPS-4
Standard packing table L=4m
BSK
Packaging slide
PTO-C
Fruit belt conveyor class II central
PTU-2
Conveyor belt for lifting second-class fruit
PRG
Gravity roller conveyor
TNR-S
Empty carton feeder
WYG
Photo-barrier fencing

Why choose 4MS Bowl Sorting Line with unloading robot

Technical specifications Bowl Line 4MS

RBR-N Scissor Unloading Robot
Capacity: 45 boxes/h.
Pneumatic system: 6 Bar, stable grip.
Supports 3 stacks of standard size crates.
Voltage: 3 x 400V, 50 Hz.
Safety: photoelectric barrier, emergency stop system.
4MS Sorting Machine
Capacity: up to 10 tons/h.
Precise classification: weight, color, size.
Advanced vision system: 85% product surface analysis.
Operating noise: 64 dB(A).

Options Additional

DOWNLOAD THE LEAFLET

Download the leaflet and familiarise yourself with the product

Main Features and Functions

  • Automatic unloading and precise handling of boxes
  • Advanced height adjustment and energy-saving drive
  • Modern vision system for quality control
  • Precise classification and sorting of products
  • High operational efficiency and weight accuracy
  • Safe and optimized product transport
  • Advanced security systems and loss minimization

Automatic unloading system allows for efficient and quick transfer to 45 crates per hour, eliminating the need for manual operation and reducing the workload on employees. Thanks scissor mechanism The transport of crates is carried out in a fully controlled manner, which prevents them from tipping and accidental dropping. Pneumatic gripper It provides a firm and secure grip for crates, adjusting the clamping force to suit different container types. As a result, the entire system minimizes the risk of damage to goods and infrastructure while increasing the precision of operations.

Automated height adjustment system It can handle a stack of 3 crates, allowing for easy integration into various production lines. This allows the device to adapt to various workflows, eliminating the need for manual configuration. electric drive provides quiet and efficient operation, reducing noise in the plant and improving operator comfort. In addition, high energy efficiency allows for lower energy consumption than in traditional hydraulic systems, which translates into lower operating costs and less frequent need for servicing.

Industrial vision cameras they analyze up to 85% of product surface, which allows for the detection of even the smallest defects. The system uses different light spectra, which makes it possible identifying both external and internal damage. This allows the machine to automatically reject products that do not meet quality standards, which increases the precision of selection and limits the risk of defective goods being distributed further.

Advanced classification system sorts products by weight, color and size, which allows the process to be adapted to specific industry requirements. Intelligent ratchet module uses sensors and artificial intelligence algorithms, to automatically optimize the way goods are sorted. This allows eliminates sorting errors and increases the efficiency of the entire process. The machine's ability to independently adapt to the type of product means greater operational flexibility and higher quality of the final product.

Modular structure of the sorting line allows processing even 10 tons of products per hour, which significantly increases the speed of order fulfillment and shortens the processing time of raw materials. High precision weighing bridge ensures product sorting with accuracy to single grams, which is crucial in the case of products whose value is closely related to weight. This allows the system to accurate measuring of portions, which translates into better sales organization and higher quality of the final product.

Intelligent conveyor Hourglass was designed so that minimize mechanical damage to products during transport. Thanks to the special design and modern control, fruits and vegetables they pass smoothly through the system, avoiding unwanted shocks or deformations. This solution is particularly important for delicate products, which must be transported in a non-invasive manner so as not to lose their quality and durability.

Modern security system cares about safety of operators and machines, using optical barriers, limit switches and emergency stop system. This allows the device to immediately stop working if a person enters the operating area, eliminating the risk of accidents., precise sorting and gentle transport allow for minimizing product losses, which translates into higher production efficiency and reduced costs resulting from rejects.

A row of fruits displayed side by side: apple, tomato, red apple, orange, lemon, orange, and kiwi on a white background.

Competitive advantages Advantages

Vision system

Vision system, using image analysis algorithms and artificial intelligence for precise sorting of fruits and vegetables by shape, size, color and quality.

Durability
and immunity

Stainless steel and powder coating they provide resistance to corrosion and intensive use.
• Compatibility with international standards ISO 14120 and ISO 13855.

Versatility of operation

• Supports a wide range of products: apples, tomatoes, peaches, citrus fruits and others spherical fruits/vegetables.
• Precise classification according to size, weight and color.
• Efficiency – our sorting machine handles up to 10 tons of products per hour, which surpasses standard sorting systems.
• Precision – the vision system analyzes 85% product surface, while many competing solutions only offer 60-70%.
• Work safety – advanced optical systems and limit switches eliminate the risk of errors and failures.
• Automatic unloading – most competitive systems require manual feeding of boxes, while our RBR-N unloading robot performs this operation fully automatically.
• Modularity and personalization options – our system can be easily expanded and adapted to individual customer needs.
• Reduction of product losses – precise transport control prevents product damage, which distinguishes us from the competition.
• Minimizing operating costs – the use of energy-saving motors and pneumatics makes the system more economical to use than standard solutions.

Take advantage of the possibilities offered by the 4MS bowl sorting line with an unloading robot to optimize your production processes. Schedule a meeting and see how innovative technologies can transform your farm, improving its efficiency and production quality. Using an electronic product sorting system and modern production lines is key to success in the dynamically developing food market.

Interested in collaborating?

Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.

Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.

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The above consent is voluntary. Granting consent will allow the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k. to send you information about current offers and promotions regarding its products. Your consent can be withdrawn at any time by sending an email to: iod@stalko.com. If you do not grant consent, we will contact you to discuss the terms of any potential future cooperation. Read more GDPR