4MS BOWL SORTING LINE WITH UNLOADING ROBOT

Sorting line Misowa 4MS

The Misowa 4MS Sorting Line with the RBR-N scissor unloading robot is an advanced system for automating the processes of unloading, sorting and classifying fruit and vegetables. With its precise vision system, intelligent automation and robust design, the machine ensures high efficiency and gentle operation.

The system uses advanced industrial machinery that eliminates the need for manual operation and ensures maximum accuracy in product classification. It is a solution dedicated to modern innovative production lines that strive for full automation of processes.

Pracownicy w czerwonych uniformach i niebieskich siatkach na włosach sortują zielone jabłka na przenośniku taśmowym w nowoczesnym zakładzie przetwórstwa owoców z wyposażeniem przemysłowym i jasnym oświetleniem.
Zbliżenie na przemysłowy system przenośników taśmowych z czerwonymi ramami i metalowymi rolkami wewnątrz zakładu produkcyjnego lub przetwórczego. W tle widoczne są maszyny i urządzenia.

Application and target industries

The Misowa 4MS sorting line with an unloading robot is ideal for the following sectors:

• Fruit – sorting apples, pears, citrus, tomatoes, peppers and other vegetables/fruits.
• Food processing – preparation of products for further processing.
• Logistics and distribution centers – precise classification of goods before transport.
• Fruit and vegetable wholesalers – automatic sorting by quality and size.

What does Misowa 4MS line consist of?

MACHINES INCLUDED IN THE LINE
RBR-N
Scissor Unloading Robot
DYS
Gripper spacer
CHW
Tipping robot gripper
ZWR
Fruit unloading hopper
ZKW
A set of water channels
PRO
Finger fruit divider "fingerroll"
EWR-O-P
Exhaust elevator
ZPD14
Platform at the elevator
PTO-2
Class II fruit conveyor on the elevator
SOG-W
Fruit dryer with fan
STV-4
Belt conveyor type V
4ms
Sorting machine, paths: 4
NSJ-2
Single-head double-box box filler
SPS-4
Standard packing table L=4m
BSK
Packaging slide
PTO-C
Fruit conveyor belt class II central
PTU-2
Class II fruit lifting conveyor belt
PRG
Gravity Roller Conveyor
TNR-S
Empty Carton Feeder
WYG
Fences with a photobarrier

Why choose Bowl Sorting Line 4MS with unloading robot

Technical parameters of 4MS Bowl Line

RBR-N scissor unloading robot
Capacity: 45 boxes/h.
Pneumatic system: 6 Bar, stable grip.
Supports 3 stacks of standard-sized cases.
Voltage: 3 x 400V, 50 Hz.
Safety: Photobarrier, Emergency Stop System.
4MS Sorting Machine
Capacity: up to 10 tons/h.
Precise classification: weight, color, size.
Advanced vision system: 85% of the product surface is analyzed.
Operating noise: 64 dB(A).

Options Dodatkowe

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Main Features and Functions

  • Automatic unloading and precise handling of the bodies
  • Advanced height adjustment and energy-efficient drive
  • Modern vision system for quality control
  • Precise product classification and sorting
  • High operational efficiency and weight accuracy
  • Safe and optimized product transport
  • Advanced safety systems and minimization of losses

The automatic unloading system allows up to 45 crates per hour to be moved efficiently and quickly, eliminating the need for manual handling and reducing the burden on workers. Thanks to the scissor mechanism , the transport of the crates is carried out in a fully controlled manner, which prevents them from tipping and accidentally dropping. The pneumatic gripper provides a secure and secure grip for the crates, adjusting the clamping force to different types of containers. As a result, the entire system minimizes the risk of damage to goods and infrastructure, while increasing the precision of operations.

The automated height adjustment system allows you to handle a stack of 3 crates, allowing for easy integration into different production lines. This allows the device to adapt to different operating systems, eliminating the need for manual configuration. The electric drive , on the other hand, ensures quiet and efficient operation, reducing plant noise and improving operator comfort. In addition, the high energy efficiency allows for lower energy consumption than traditional hydraulic systems, which translates into lower operating costs and less maintenance.

Industrial vision cameras analyze as much as 85% of the product surface, which allows you to detect even the smallest defects. The system uses different light spectrums to identify both external and internal damage. This allows the machine to automatically reject products that do not meet quality standards, increasing selection accuracy and reducing the risk of defective goods being redistributed.

An advanced classification system sorts products by weight, color and size, allowing the process to be tailored to the specific requirements of the industry. The intelligent ratchet module uses sensors and artificial intelligence algorithms to automatically optimize the way goods are segregated. This eliminates sorting errors and increases the efficiency of the entire process. The ability of the machine to adapt to the type of product means greater flexibility and higher quality of the final assortment.

The modular design of the sorting line allows for the processing of up to 10 tons of products per hour, which significantly increases the speed of order fulfillment and shortens the time of raw material processing. The high-precision weighbridge ensures that products are sorted down to the gram level, which is crucial for assortments that are closely related to weight. As a result, the system allows for reliable portion measurement, which translates into better sales organization and higher quality of the final product.

The Hourglass Intelligent Conveyor is designed to minimize mechanical damage to products during transport. Thanks to the special design and modern control, fruit and vegetables smoothly pass through the system, avoiding unwanted shocks or deformations. This solution is particularly important for delicate products that must be transported in a non-invasive way so that they do not lose their quality and durability.

A modern safety system ensures the safety of operators and machines, using optical barriers, limit switches and an emergency stop system. This ensures that the device stops immediately if a person is in the area of operation, eliminating the risk of accidents. In addition, precise sorting and gentle conveying allow for minimization of product losses, which translates into higher production efficiency and reduced costs resulting from rejects.

Rząd owoców wyświetlanych obok siebie: jabłko, pomidor, czerwone jabłko, pomarańcza, cytryna, pomarańcza i kiwi na białym tle.

Competitive Advantages Zalety

Vision system

A vision system that uses image analysis algorithms and artificial intelligence to precisely sort fruits and vegetables in terms of shape, size, color and quality.

Durability
and resistance

• Stainless steel and powder coating provide corrosion resistance and heavy use.
• Complies with international standards ISO 14120 and ISO 13855.

Versatility

• Handles a wide range of products: apples, tomatoes, peaches, citrus and other spherical fruits/vegetables.
• Precise classification by size, weight and color.
• Efficiency – our sorting machine handles up to 10 tons of products per hour, which is superior to standard sorting systems.
• Accuracy – the vision system analyzes 85% of the surface of the product, while many competing solutions offer only 60-70%.
• Operational safety – advanced optics and limit switches eliminate the risk of errors and failures.
• Automatic unloading – most competitive systems require manual case feeding, while our RBR-N unloading robot performs this operation fully automatically.
• Modularity and customizability – our system can be easily expanded and adapted to individual customer needs.
• Reduction of product losses – precise transport control prevents product damage, which distinguishes us from the competition.
• Minimization of operating costs – the use of energy-efficient motors and pneumatics makes the system more economical to use than standard solutions.

Take advantage of the possibilities offered by the 4MS bowl sorting line with an unloading robot to optimize your production processes. Make an appointment and see how innovative technologies can transform your farm, increasing its efficiency and production quality. The use of an electronic product sorting system and modern production lines is the key to success in the dynamically developing food market.

INTERESTED IN COOPERATING?

Contact us, we will provide detailed information on each product from our offer. We offer competitive prices and the possibility of long-term cooperation.

Our offer is constantly evolving, so the information presented may differ from the current version of the device. Ask about the current offer.

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Ticking the above consent is voluntary, obtaining consent will enable the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k., to send information about current offers and promotions regarding its products. The consent can always be revoked by sending an e-mail to the following address: iod@stalko.com. If you do not tick the consents, we will contact you to discuss the terms of possible further cooperation. Read more GDPR