Water sorting line
Line Water Department
The Presort Line is a comprehensive solution for automatic unloading, sorting, and reloading of fruit into crates. Thanks to the use of modern vision systems, modern automation systems and high precision of operation, the presort line significantly increases the efficiency of fruit processing in fruit farms and distribution centers.
The system enables gentle treatment of fruit, ensuring the highest quality during transport and sorting. The fully automated process eliminates human error and minimizes product losses, which translates into saving time and operating costs.
Application and Target industries
The Water Presort Line is an innovative production line that is suitable for:
• Fruit growing – automatic unloading, sorting and reloading of apples, pears, plums.
• Fruit and vegetable wholesalers – effective management of large quantities of products.
• Food processing – ensuring high-quality raw material for further production.
• Logistics centers – quick preparation of fruit for distribution.
Why choose Water Presort Line
- Process optimization: Thanks to an advanced control system, the presorting line operates fully automatically, eliminating the need for multiple operators to unload, sort, and fill pallet boxes. Automatic fruit flow management, unloading robots, and intelligent water channel control reduce the number of workers required for the process. This translates into significant reductions in operating costs and increased safety by eliminating the need to manually handle heavy pallet boxes.
- Minimizing product losses: The presorting system is designed to minimize fruit damage during transport and sorting. Using water unloading instead of mechanical transport methods protects the fruit from impacts and abrasions, resulting in a higher percentage of high-quality produce. Additionally, a precise vision system detects and classifies fruit based on key parameters, allowing for the effective elimination of substandard fruit and reducing waste. Improved final product quality translates into higher selling prices and reduced production losses.
- High performance: The presorting line has been optimized for maximum throughput, allowing it to handle up to 12 tons of fruit per hour. This efficiency allows for the rapid processing of large batches, which is crucial for producers and distributors operating on a mass scale. The high efficiency of the equipment also allows for the fulfillment of more orders in a shorter time, leading to increased production and improved business profitability.
Technical specifications Presort Line
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Impressive performance
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◦ Possibility to sort up to 12 tons of fruit per hour – maximizing process efficiency.
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Durability and safety
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Stainless steel and powder-coated construction.
◦ Compliant with international standards ISO 14120 and ISO 13855.
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Length of water channels
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◦ Adapted to the line layout
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Width of water channels
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◦ E.g. 827 mm, 747 mm, 900 mm (collecting channel) - tailored to customer requirements
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Channel depth
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◦ 245 mm
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Hydraulic pump motor power
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◦ 11 kW
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Weight of the bathtub with the collection channel
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◦ 354.36 kg
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Electric power supply
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◦ 400V, 50Hz
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Water pressure for crate washers and vacuum fillers
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◦ adapted to system requirements
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Operating temperature range:
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◦ +5°C to +40°C
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Options Additional
- Possibility of expansion with additional water channels: greater system flexibility.
- Vision system adjustment: extending the analysis to detect additional defects.
- Automatic lubrication system: increasing the durability of mechanisms
- Additional transport functions: integration with logistics and packaging systems
DOWNLOAD THE LEAFLET
Download the leaflet and familiarise yourself with the product
Main Features and Functions
- Gentle and automated fruit unloading
- Advanced and precise sorting
- High performance and operational efficiency
- Modern control and resource saving
The water unloading system ensures smooth and safe fruit transport, minimizing the risk of mechanical damage. Automatic robots eliminate the need for manual crate handling, speeding up the entire process and reducing labor costs. Furthermore, an integrated crate washer improves hygiene standards, meeting the highest industry standards.
A modern vision system analyzes up to 85% of the fruit surface, detecting defects and classifying products by weight, size, color, and quality. An intelligent ratchet mechanism automatically redirects fruit to the appropriate sections, eliminating the need for manual intervention and increasing sorting accuracy.
The technology allows for sorting up to 12 tons of fruit per hour, optimizing workflow and significantly increasing production efficiency. An integrated system of conveyors, vacuum hydrofillers, and stacking robots eliminates manual filling of pallet boxes, minimizing the risk of fruit damage and increasing operational safety.
The HMI and PC control panel enable full line control and automatic fruit flow management. Safety circuits and an alarm system minimize the risk of failure. Eco-friendly solutions, such as a closed water circuit and energy-efficient motors, reduce resource consumption and operating costs, increasing the efficiency of the entire system. The modular design allows for easy integration with existing production lines, enabling expansion with additional modules.
Competitive advantages Advantages
Vision system
Vision system, using image analysis algorithms and artificial intelligence for precise sorting of fruits and vegetables by shape, size, color and quality.
Versatility of operation
• Supports a wide range of products: apples, tomatoes, peaches, citrus fruits, and other round fruits/vegetables.
Durability and immunity
Stainless steel and powder coating they provide resistance to corrosion and intensive use.
• Compatibility with international standards ISO 14120 and ISO 13855.
Modern Vacuum hydrofiller
• Unique technology of filling boxes using water vacuum.
Intelligent fruit flow management
• Automatic control of the operation of water channels.
Automated crate management
• Fully automatic handling of empty and full crates.
Take advantage of the opportunities offered by the Presort Water line to optimize your production processes. Schedule a meeting and see how innovative technologies can transform your company, improving its efficiency and production quality. The use of an electronic product sorting system and modern production lines is key to success in the dynamically developing food market.
Interested in collaborating?
Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.
Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.
