LINE TO
PALLETIZATION

Line to Palletising

The palletizing line is a modern solution designed for the automatic stacking of packages on pallets. Thanks to its robust design and precise pneumatic and electrical systems, the device ensures high efficiency, operational safety, and universal application.

It is ideal for production and logistics lines where it is necessary to quickly and precisely prepare goods for transport or storage.

Red sorting machines and conveyor belts process and organize crates filled with apples at an industrial plant, preparing the fruit for packaging and distribution.
A red automated machine transports crates of apples in a modern industrial facility with stacked produce and metal structures in the background.

Application and Target industries

Target industries:
Solutions such as a palletizing line are of interest to companies from various industries where automation of packaging and logistics processes plays a key role:

• Food industry: Food and beverage producers who package products, e.g. milk, juices, frozen foods.
• Logistics and warehousing: Distribution centers, transport companies and warehouses of large retail chains.

Application:
• Automatic stacking of goods on pallets: Preparation for transport and storage.
• Standardization of production processes: Improvement of production lines by reducing manual errors.
• Warehouse work optimization: Reduction of loading and unloading time and costs.
• Support in high-performance production lines: Reducing downtime and increasing the efficiency of packaging processes.

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What does it consist of Palletizing line

MACHINES MAKING UP THE LINE
1. PTK-2
Conveyor belt
2. OBP
Rotary conveyor of the palletizer
3. PRP-G
Palletizer roller table with upper scraper
4. PTZ
Packaging palletizer
5. PPL-5
Chain pallet conveyor Q=1000kg
6. PPL-5
Chain pallet conveyor Q=1000kg
7. DST-08
Pallet warehouse
8. WYG
A set of fences with a photo barrier
Technical drawing of the mechanical system in top view, with labeled components (01-08), pink linear guides, right-pointing arrow, and detailed dimensions (3450 mm by 2950 mm, 10029 mm long).

Why choose Palletizing line

  • Increased production efficiency:
    The automated palletizing line significantly speeds up the process of stacking goods on pallets, eliminating the need for manual handling. This allows the line to process larger quantities in less time, which is particularly important for businesses requiring high throughput. Furthermore, the system allows for continuous, uninterrupted operation, ensuring regular deliveries and reducing the risk of delays in order fulfillment.
  • Reduction of operating costs:
    An automated system not only reduces the need for manual labor but also optimizes the use of resources such as space and energy. The pallet warehouse automatically delivers pallets to the machine, eliminating the need for additional staff. In the long run, investing in such a line leads to significant savings in labor and equipment operation.
  • Precision and flexibility of operation:
    Modern automatic palletizing lines are designed to handle various package sizes and pallet types, including the popular EURO pallet. Configurable stacking parameters allow the system to be tailored to individual production needs. Precise mechanisms prevent damage to goods during stacking, ensuring the highest quality of the finished product.

Technical specifications Palletizing Line

TECHNICAL SPECIFICATIONS
Automatic palletizing
◦ Maximum weight of goods with pallet: 850 kg.
◦ Pallet type: EURO with dimensions 1200 x 800 mm.
◦ Possibility to handle industrial pallets with dimensions: 1200 x 1000 mm.
◦ Dimensions of palletized goods: 1200x800x400mm
◦ Max. height of layers on a pallet: 2500 mm – height including the pallet
Advanced design
◦ Support and moving frame designed to work in difficult conditions.
◦ Pneumatic clamps: forming and precise layering.
High-performance
◦ Up to 800 packages 600x400mm/h
◦ Supports up to 4 packages per layer.
◦ Minimizing downtime thanks to the diagnostic system.
Technical specifications
◦ Machine dimensions: width 1940 mm, height 3066 mm.
◦ Dimensions of the machine set: length: 10029 mm, width: 3450 mm, height: 3066 mm.
◦ Power: 3 kW.
◦ Weight: 1255 kg.
Noise level: 68 dB
◦ Power supply: three-phase connection 3x400V+N+PE
◦ Pressure: min. 6 bar
◦ Air consumption: 350 Nl/min
◦ Conveyor speed 0.5 m/s
◦ Working conditions:
- ambient temperature + 4°C to + 40°C
- relative humidity 80 %
Control panel
◦ Intuitive control via touch control panel.

Options Additional

  • Possibility of using a pallet warehouse
    (for 15 pcs.) or manual feeding of pallets by the Operator
  • Possibility to customize the control system:
    to the specific needs of the production line.
  • Special mounting systems:
    adaptation to unusual dimensions of packaging or pallets.
  • Expansion with additional devices:
    banding machine or wrapping machine.
  • Expansion with labeling function:
    automatic marking of goods on a pallet.
  • Possibility to create buffer spaces:
    for full pallets waiting to be collected by the Operator
  • Possibility of expansion with automatic pickup:
    finished pallets from several production lines and their transport to one collection point by the Operator.

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Main Features and Functions

  • Advanced drive mechanisms
  • High-performance
  • Automatic pallet warehouse
  • Precise stacking system
  • Intuitive controls
  • Compliance with CE and ISO standards
  • Modular construction

The system uses a combination of electric and pneumatic drives:

• Electric support frame drives ensure stability and smooth operation.
• Pneumatic pressure mechanisms and movable flap guarantee gentle handling of packaging, which is especially important in the case of delicate products.

The automatic palletizing line boasts impressive performance, handling large volumes of goods in a short time. Optimized speed and smooth operation of the mechanisms allow the system to operate continuously for many hours, making it an ideal solution for large manufacturing and logistics facilities.

The pallet warehouse is a component of the line that automatically delivers pallets to the palletizing device. This allows for uninterrupted operation without the need for operators to manually load pallets. This makes the process more efficient and significantly reduces the risk of human error. The automated warehouse can handle various pallet types, including standard EURO pallets, increasing the system's versatility.

Thanks to advanced mechanisms, the line ensures accurate and stable stacking of goods on pallets, even with varying package sizes and shapes. Configurable stacking schemes allow the line to be adapted to specific customer needs, such as varying layer heights or custom stacking patterns. Precision operation eliminates the risk of product damage, which translates into improved quality and customer satisfaction.

The line is equipped with a modern operator panel that allows for easy operation and configuration of operating parameters. Thanks to the intuitive interface, the user can quickly switch between automatic and manual modes and adjust settings to current needs. The panel also provides an alarm and notification system, informing the operator of any potential problems, such as operational errors or maintenance requirements.

The line was designed in accordance with European CE and international ISO standards, guaranteeing safe operation. All components, from safety guards to emergency stop systems, meet the highest quality standards. This ensures operator protection and eliminates the risk of accidents during operation.

The line's design allows for easy customization of its components to individual customer needs. Integration with other production or logistics systems makes the line flexible and versatile. Its modular design also allows for expansion with additional functions, such as a strapping machine or wrapping machine.

A row of fruits displayed side by side: apple, tomato, red apple, orange, lemon, orange, and kiwi on a white background.

Competitive advantages Advantages

Advanced automation

Integration with the pallet warehouse and full process automation reduce errors and personnel requirements.

Versatility
service

Compatibility with various packaging and standard EURO pallets.

Safety of use

Compliance with CE and ISO standards ensures operator protection and minimises the risk of accidents.

Modular
design

Easy integration with other production systems and the ability to expand with new functions.

Reliability
technological

Stable electric and pneumatic drives guarantee long-term, failure-free operation.

Intuitive
control

The modern operator panel ensures ease of use and quick configuration of parameters.

An automatic palletizing line with a pallet warehouse is an advanced, versatile, and reliable solution that streamlines logistics and production processes. Thanks to automation, high precision, and a modular design, the line meets the requirements of even the most demanding customers. Its key advantages include increased efficiency, reduced operating costs, safe operation, and the ability to flexibly adapt to various needs. It's an investment that brings tangible benefits in the form of higher productivity, lower costs, and reliable operation in a modern enterprise.

Interested in collaborating?

Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.

Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.

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The above consent is voluntary. Granting consent will allow the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k. to send you information about current offers and promotions regarding its products. Your consent can be withdrawn at any time by sending an email to: iod@stalko.com. If you do not grant consent, we will contact you to discuss the terms of any potential future cooperation. Read more GDPR