Sorting line MONO WITH WATER DISCHARGE
Sorting line Water Lily
The Mono line with water discharge is a modern solution designed for small and medium-sized fruit farms that aim to improve the quality and efficiency of their production processes. Thanks to advanced technology and robust construction, it allows for precise sorting of fruits and vegetables, meeting the highest industry standards.
This is a tool that not only streamlines daily work but also allows you to stand out from the competition. The electronic product sorting system ensures high accuracy and speed of the process, making the Mono sorting line with water discharge an ideal solution for dynamic and demanding production lines.
Application and Target industries
The MONO sorting line with water discharge is suitable for:
• Horticulture: Sorting apples, peaches, apricots, citrus fruits.
• Food processing preparing products for further processing.
• Logistics centres: Precise classification of goods before distribution.
The ideal solution for companies requiring efficient and delicate sorting systems.
What does it consist of Mono line
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RZP
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Simple immersion discharge
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ZKW
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Water channel complex
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PRO
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Finger fruit separator ”fingerroll"
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Newark Liberty International Airport
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Winding engine
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ZPD14
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Platform at the elevator
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SOG-W
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Fruit dryer with fan
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STV-1
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Belt conveyor V
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MSO
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MONO sorting machine
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WYG
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Photo-barrier fencing
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Connection
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Three-phase connection 3 x 400V+N+PE
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Control point
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Control panel
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Why choose Mono Sorting Line with water discharge
- Space optimisation Its dimensions mean it can be used even in small halls. This is an ideal solution for horticultural farms that want to increase efficiency without having to invest in expanding their infrastructure. Thanks to the automation of processes such as fruit and vegetable sorting, the Mono sorting line with water unloading increases work speed, minimising the need to hire additional staff.
- Efficiency in numbers: The Mono water discharge sorting line allows for the sorting of up to 18,000 items per hour, equating to 2.5 tonnes of product – ideal for intense harvest seasons. Such high efficiency is made possible by innovative technological solutions that enable electronic sorting of products, ensuring greater accuracy and reliability.
- Versatility of operation: Whether you are sorting apples, tomatoes, peaches, or lemons, the machine will meet your expectations thanks to precise adjustment of the sorting parameters. Example: An apple growing farm could sort up to 20 tonnes of fruit in a single working day, saving time and resources, as well as optimising production processes thanks to innovative production lines that are an integral part of this system.
Technical specifications Mono Lines
| TECHNICAL SPECIFICATIONS | |
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Precise Sorting
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◦ Supported products: spherical fruits and vegetables with a diameter of 40–100 mm (e.g. apples, tomatoes, peaches, apricots, lemons).
◦ Performance: up to 18,000 items/h (2.5 tonnes of product per hour).
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Advanced technology
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Vision system with colour and monochrome cameras.
Touch panel: intuitive control and real-time adjustment of sorting parameters.
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Water discharge
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Ideal for delicate fruit: minimises the risk of damage through submersion of crates and transport in a water channel.
◦ 3-stage water filtration: maintains water purity, improving process quality.
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Drying system
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Sponges with 4x greater absorbency.
Exhaust fan and sponge squeezing system (pneumatic or mechanical).
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Durability and safety
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Stainless steel and powder-coated construction.
◦ Compliant with international standards ISO 14120 and ISO 13855.
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Technical specifications
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◦ Dimensions: length: 12,954 mm, width: 7,550 mm, height: 3,427 mm.
◦ Power requirement: 7 kW, 3x380/400V 50/60Hz, C25A fuse.
Water: 6.5 m³, pressure 8 bar, outlet 200 mm.
Noise Level: 68 dB.
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Options Additional
- Expansion with additional output tables: Adapting sorting for more categories.
- Weighing system the possibility of fitting an electronic scale to full packaging.
- Application of air knives: Maximising drying efficiency.
- Corner extensions for tables: easier packing of fruit and improved display (up to 30 kg).
Main Features and Functions
- State-of-the-art technology
- Application and flexibility
- Advanced unloading options
- Protection and durability
- Innovations in the drying system
- Workplace comfort and safety
- Economy and ecology
Vision system
Equipped with independent industrial cameras (colour and monochrome), which ensure precise analysis of each object. This allows products to be sorted with the highest accuracy, and the use of electronic product sorting technology enables the real-time analysis of the physical characteristics of fruits and vegetables.
Touch panel
Intuitive controls allow for rapid configuration of sorting parameters and real-time monitoring of the process. This enables operators to quickly adjust the machine to changing production conditions, which is crucial in modern production lines.
Agile programming:
The Mono line with water discharge offers up to 8 output tables, allowing products to be divided into multiple categories, and the sorting of fruits and vegetables is carried out according to user requirements.
The Mono line with water discharge is designed for sorting a wide range of spherical fruits and vegetables with diameters from 40 to 100 mm. It supports producers of fruits such as apples, oranges, and apricots, while ensuring precise classification by size and colour.
Wet discharge
Ideal for delicate fruits that require special care. Crates are submerged in water, and the fruit is transported via a water channel. Thanks to the use of advanced technology, the unloading process takes place without the risk of fruit damage, which is particularly important in production intended for markets with high quality requirements.
Three-stage water filtration ensures its purity and protection from contaminants. A blow dryer with a fan and a system of sponges with increased absorbency guarantees that products are dry before the next stage of processing, which increases the quality of the final product.
Premium quality materials:
All elements in contact with water are made of stainless steel, which protects against corrosion and extends the lifespan of the device. Thanks to innovative material solutions, the Mono sorting line with water discharge is resistant to intensive use and ensures long-term, trouble-free operation.
Protective coatings
Powder coating and the use of galvanized sheet metal guarantee resistance to tough working conditions, even in humid environments, making Mono suitable for operation in all conditions.
Anti-scuff protection
Thanks to the use of special sponges and Teflon, the product is transported gently, which prevents damage.
Advanced filtration systems
They retain leaves and other debris, ensuring continuous operation and water purity. Modern technologies enable automatic system cleaning, which reduces operating costs and extends operating periods without the need for maintenance breaks.
Unique sponges:
Produced from material with four times greater absorbency, significantly reducing operating costs.
Folding tables
They offer convenience during packing and ease of keeping the workspace clean. Additionally, thanks to modern technology, the packing process is more ergonomic, and the work becomes less strenuous for operators.
Safety regulations
The protective guarding system meets international ISO standards, ensuring full safety for employees, as well as enabling safe monitoring of machinery during operation.
Cashless transport
Rubber rollers minimise the risk of damaging fruit, and the rotating system facilitates optical analysis of products, which is particularly important in electronic product sorting.
Water and energy saving
The industrial pump and non-return valve ensure efficient resource utilisation. Thanks to innovative technologies, the Mono sorting line with water discharge is not only more efficient but also more environmentally friendly.
Structural durability
Thanks to robust materials, the machine is an investment for years to come, allowing for a quick return on investment.
LED lighting
Energy-efficient and effective, it minimises operating costs, as well as increasing work efficiency, providing better visibility in the work area.
Competitive advantages Advantages
Vision system
Vision system, using image analysis algorithms and artificial intelligence for precise sorting of fruits and vegetables by size and colour.
Versatility of operation
• Supports a wide range of products: apples, tomatoes, peaches, citrus fruits, and other round fruits/vegetables.
• Precise classification according to Size and colour.
Durability and immunity
Stainless steel and powder coating they provide resistance to corrosion and intensive use.
• Compatibility with international standards ISO 14120 and ISO 13855.
Compact dimensions and high performance
The compact dimensions of Sorter machines allow for maximum utilisation of space and resources while maintaining high efficiency.
Interested in collaborating?
Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.
Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.
