Sorting line
BOWL WITH WATER UNLOADING

Sorting line Misowa 2MS with water unloading

The Misowa 2MS sorting line with water unloading is a technologically advanced solution that fully meets the needs of medium-sized and large farms seeking to increase the efficiency and quality of their production processes. Thanks to modern systems and precise design, the machine allows for efficient sorting of fruit and vegetables, meeting the highest industry standards.

The use of electronic sorting technology ensures precision and speed of the process, making the Misowa 2MS line an ideal solution for dynamic and demanding production environments. Furthermore, thanks to the use of water unloading, the machine ensures safe product handling, minimizing the risk of damage. This innovative tool introduces modern technologies into everyday operations, ensuring agricultural businesses' competitiveness and improved product quality in the market.

Large, red industrial sorting and conveying machine with multiple conveyor belts and metal frames, designed to process and organize items in a warehouse or factory, isolated on a white background.
A large, red and blue automatic sorting machine with multiple sorting bins and conveyor belts, designed for handling and organising products in an industrial environment.

Application and Target industries

The Misowa 2MS sorting line with water unloading is suitable for:

• Horticulture: sorting spherical fruits and vegetables such as: apples, pears, peaches, citrus fruits, tomatoes, peppers, zucchini, eggplant, greenhouse cucumber.
•Food processing quick and accurate preparation of fruit and vegetables for further processing, e.g. slicing, freezing or processing into finished products.
• Logistics centres: Classification of products before they are shipped to stores, wholesalers or end customers.

The machine is an ideal solution for companies and farms seeking to increase efficiency, improve product quality and maintain market competitiveness.

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What does it consist of Misowa 2MS line

MACHINES MAKING UP THE LINE
RZP
Simple immersion discharge
ZKW
Water channel complex
PRO
Finger fruit separator ”fingerroll"
EWR-L/P
Pipe elevator
SOG-W
Fruit dryer with fan
SZR-2
Return conveyor belt
STV-2
Belt conveyor V
MS
Sorting machine
WYG
A set of fences with a photo barrier
NWW
Forklift approach
BSK
Packaging slide
SPSE-4
Economy standard packing table
Additional equipment such as: packing tables, filling machines, carton dischargers, a central conveyor for class II collection, an unloading robot, a PPA-L box-pallet feeder with a pusher and a PRR gravity roller conveyor for unloading
A technical floor plan of the building, with dimensions, equipment, parking spaces, electrical and plumbing symbols, and annotations in Polish. The layout is detailed with various color-coded lines and measurements.

Why choose 2MS Bowl Sorting Line with water unloading

  • Efficiency in numbers:
    The Misowa 2MS sorting line with water unloading allows for sorting up to 4 tons of products. The machine can be designed with up to six lanes. This high efficiency is possible thanks to innovative technological solutions that enable electronic product sorting, ensuring greater accuracy and reliability.
  • Versatility of operation:
    The Misowa 2MS sorting line is extremely versatile, enabling the sorting of a wide variety of fruits and vegetables, such as apples, pears, peaches, citrus fruits, tomatoes, peppers, zucchini, eggplant, and greenhouse cucumbers. Thanks to the system's flexibility, the machine allows for sorting by various parameters, such as weight, size, and color, as well as detecting external and internal damage. For more demanding crops, such as eggplants and tomatoes, which are sensitive to damage, the Misowa 2MS sorting line ensures precise and gentle sorting, improving the quality of the final product.
  • Prospects for further development:
    The Misowa machine offers extensive development options, allowing us to fully adapt the production line to customer needs and growing market demands. Depending on individual needs and process specifics, the line can be expanded with advanced modules and additional functions that significantly increase its efficiency and automation.
  • Expansion options include:
    • Pre-sorting line: Expansion with pre-sorting lines allows for even more precise product sorting, which is crucial in the case of a large number of different products.
    • Palletizing: Adding a dedicated automatic palletizing line enables quick and efficient stacking of products on pallets, which significantly improves the logistics and transport process.
    • Individual Packaging: Possibility of implementing systems for packaging products in individual packages, ideal for industries requiring precise packaging. This makes the packaging process more efficient and precise, reducing operating costs.

Each of these options allows for the flexibility of adapting the line's functionality to current and future production challenges. Our solutions are scalable and modular, meaning they can be expanded in stages to meet the needs of a growing company.

Technical specifications Bowl Line 2MS

TECHNICAL SPECIFICATIONS
Precise Sorting
◦ Supported products: spherical fruits and vegetables with a diameter of 50–130 mm (e.g. apples, pears, peaches, citrus fruits, tomatoes, peppers, zucchini, eggplant, greenhouse cucumber).
◦ Capacity: from 4t/h.
Advanced technology
Vision system: Colour and monochrome cameras.
◦ Intuitive control and real-time configuration of sorting parameters.
Water discharge
Ideal for delicate fruit: minimises the risk of damage through submersion of crates and transport in a water channel.
◦ 3-stage water filtration: maintains water purity, improving process quality.
Drying system
Sponges with 4x greater absorbency.
Exhaust fan and sponge squeezing system (pneumatic or mechanical).
Durability and safety
Stainless steel and powder-coated construction.
◦ Compliance with international ISO standards.
Technical specifications
◦ Dimensions: depending on the number of outputs from the sorting machine
◦ Power demand: 12kW 3x400V +N+ 50/60 Hz,
C25A protection Cable cross-section: 5Gx4 mm2
◦ Water: 200 mm drain
◦ Filtration degree: 5 µm according to ISO 8573-1 5-4-3
◦ Air: 50 nl/min, air pressure 6 bar
◦ Engine: 0.37 kW
◦ Noise level: 64 dB.

Options Additional

  • Expansion with additional output tables:
    Adapt sorting to a larger number of categories. It is possible to design up to 25 outputs.
  • Weighing system
    possibility of installing electronic scales for full packages.
  • Possibility of using many types of packing tables:
    Our offer includes as many as 6 different types of tables
  • Possibility of expanding the line:
    e.g. a pre-sorting line, a bag packing line, a palletizing line: enabling a full range of activities related to preparing the product for sale.
  • Possibility of equipping the line with a number of additional devices:
    • unloading robot – for more efficient and faster unloading,
    • PPA-L type box-pallet feeder with a pusher and a gravity roller conveyor for unloading PRR – with a buffer space for one full box-pallet waiting to be unloaded and two receiving places for empty box-pallets
    • box-pallet fillers – single or double box, allowing for fast, fully automatic packaging of up to 5 tons of product per hour
    • central conveyor for class II collection – convenient removal of class II products from the packing tables
    • cardboard drops, packaging slide – feeding cardboard boxes from the mezzanine to the packing tables and collecting full packages

DOWNLOAD THE LEAFLET

Download the leaflet and familiarise yourself with the product

Main Features and Functions

  • State-of-the-art technology
  • Application and flexibility
  • Advanced unloading options
  • Protection and durability
  • Innovations in the drying system
  • Workplace comfort and safety
  • Economy and ecology

Vision system
Equipped with independent industrial cameras (colour and monochrome), which ensure precise analysis of each object. This allows products to be sorted with the highest accuracy, and the use of electronic product sorting technology enables the real-time analysis of the physical characteristics of fruits and vegetables.
Touch panel
Intuitive controls allow for rapid configuration of sorting parameters and real-time monitoring of the process. This enables operators to quickly adjust the machine to changing production conditions, which is crucial in modern production lines.
Agile programming:
The Misowa sorting line with water unloading offers up to 25 output tables, thanks to which products can be divided into many categories, and fruit and vegetables can be sorted according to the user's requirements.

Misowa sorting line with water unloading is adapted to sort a wide range of spherical fruits and vegetables with diameters ranging from 50 to 130 mm. The universal bowl carrier (standard or oblong) allows for sorting products with less uniform shapes, such as pears, zucchini, greenhouse cucumbers, and eggplants, while ensuring precise classification by size, weight, and color, as well as internal and external damage.

Wet discharge
Ideal for delicate fruits that require special care. Crates are submerged in water, and the fruit is transported via a water channel. Thanks to the use of advanced technology, the unloading process takes place without the risk of fruit damage, which is particularly important in production intended for markets with high quality requirements.
Three-stage water filtration ensures its purity and protection from contaminants. A blow dryer with a fan and a system of sponges with increased absorbency guarantees that products are dry before the next stage of processing, which increases the quality of the final product.

Premium quality materials:
All components in contact with water are made of stainless steel, which protects against corrosion and extends the device's service life. Thanks to innovative material solutions, the Misowa sorting line with water unloading is resistant to intensive use and ensures long-term, trouble-free operation.
Protective coatings
Powder coating and the use of galvanized sheet metal guarantee resistance to difficult working conditions, even in humid environments, making the machine suitable for operation in all conditions.

Advanced filtration systems
They retain leaves and other debris, ensuring continuous operation and water purity. Modern technologies enable automatic system cleaning, which reduces operating costs and extends operating periods without the need for maintenance breaks.
Unique sponges:
Produced from material with four times greater absorbency, significantly reducing operating costs.

Wide selection of accessories:
Thanks to a wide range of additional products, such as various types of packing tables and packaging equipment, the comfort of operators is very high and the sorting and packaging process is more ergonomic.
Safety regulations
The protective guarding system meets international ISO standards, ensuring full safety for employees, as well as enabling safe monitoring of machinery during operation.
Cashless transport
Thanks to the use of special anti-bruise materials, the risk of fruit damage during the sorting process is minimized, which ensures that the quality of the products is maintained.

Water and energy savings::
An industrial pump and check valve ensure efficient use of resources. Thanks to innovative technologies, the Misowa sorting line with water unloading is not only more efficient but also more environmentally friendly.
Structural durability
Thanks to robust materials, the machine is an investment for years to come, allowing for a quick return on investment.
LED lighting
Energy-efficient and effective, it minimises operating costs, as well as increasing work efficiency, providing better visibility in the work area.

A row of fruits displayed side by side: apple, tomato, red apple, orange, lemon, orange, and kiwi on a white background.

Competitive advantages Advantages

Vision system

• Full range of size classifications, weight, color and internal and external damage

Versatility of operation

• Supports a wide range of products: apples, tomatoes, peaches, citrus fruits, and other round fruits/vegetables.

Durability
and immunity

• Galvanised steel and powder coating they provide resistance to corrosion and intensive use.
• Compliance with international standards ISO 14120 and ISO 13855.

Development perspective

Possibility of expanding the line with initial and subsequent elements such as a presorting line, a palletizing line, and automatic packaging into individual packages

Take advantage of the opportunities offered by modern sorting machines to optimize your production processes. Schedule a meeting and see how innovative technologies can transform your farm, improving its efficiency and production quality. Using an electronic product sorting system and modern production lines is key to success in the dynamically developing food market.

Interested in collaborating?

Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.

Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.

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The above consent is voluntary. Granting consent will allow the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k. to send you information about current offers and promotions regarding its products. Your consent can be withdrawn at any time by sending an email to: iod@stalko.com. If you do not grant consent, we will contact you to discuss the terms of any potential future cooperation. Read more GDPR
The above consent is voluntary. Granting consent will allow the company: STALKO Spółka z ograniczoną odpowiedzialnością sp.k. to send you information about current offers and promotions regarding its products. Your consent can be withdrawn at any time by sending an email to: iod@stalko.com. If you do not grant consent, we will contact you to discuss the terms of any potential future cooperation. Read more GDPR