Sorting line DRY DISCHARGE MONO
Sorting line Mono Dry
The Mono sorting line with a dry unloading system is a technologically advanced solution that enables fast and accurate sorting of fruit and vegetables. Designed with efficiency and versatility in mind, it is ideal for optimizing production processes in fruit farms.
This tool not only streamlines daily work but also allows you to stand out from the competition. The electronic product sorting system ensures high accuracy and process speed, making the Mono sorting line with dry unloading an ideal solution for dynamic and demanding production lines.
Application and Target industries
The Mono sorting line with dry unloading will be used in various agricultural and processing sectors:
• Fruit farms: Automation of the fruit and vegetable sorting process.
• Fruit and vegetable processing plants: Precise sorting of products according to quality.
• Distribution centers: Preparing products for dispatch in standardised packaging.
The ideal solution for companies requiring efficient and delicate sorting systems.
What does it consist of Mono line
| MACHINES MAKING UP THE LINE | |
|---|---|
|
SWP-A
|
Electric box-pallet tipper
|
|
PTR
|
Expansion belt conveyor
|
|
PRU-P
|
Flat pipe conveyor
|
|
ZSN
|
Powered brush assembly
|
|
STV-1
|
Belt conveyor V
|
|
MSO
|
Mono sorting machine
|
|
WYG
|
A set of fences with a photo barrier
|
|
Connection
|
Three-phase connection 3 x 400V+N+PE
|
|
Control point
|
Control panel
|
Why choose Mono Sorting Line with dry unloading
- Optimised use of space The Mono line was designed to optimize space utilization – it will fit in most production halls. This design makes the device ideal for locations with limited space. Process automation allows for a significant increase in workflow while simultaneously reducing the number of employees required.
- High performance: The Mono sorting line can process up to 18,000 products per hour, which equates to a throughput of 2.5 tons of fruit or vegetables per hour. This makes it ideal for harvest seasons, offering not only high sorting quality but also remarkable efficiency.
- Versatility of use The machine can sort a wide range of fruits and vegetables, such as apples, tomatoes, peaches, and citrus fruits, adjusting sorting parameters to individual user requirements. This makes the line extremely versatile, suitable for a variety of production types.
Technical specifications Mono Lines
| TECHNICAL SPECIFICATIONS | |
|---|---|
|
Precise Sorting
|
◦ Performance: 18,000 items/h (2.5 tonnes/h), which means up to 20 tonnes of fruit per day
◦ Sorting range: Spherical fruits and vegetables with a diameter of: 40–100 mm (e.g. apples, tomatoes, peaches, apricots, lemons)
|
|
Technological systems
|
Vision system: Colour and monochrome cameras.
◦ Touch panel: intuitive and quick parameter setup.
|
|
Dry unloading
|
◦ Automatic dry unloading
◦ PTR expansion conveyor: distributes fruit evenly, prevents fruit from piling up after unloading
|
|
Durability and safety
|
Materials: powder coating, galvanised sheet metal
◦ Safety features: Rubber rollers, anti-collision systems, ISO protective barriers.
|
|
Technical specifications
|
◦ Dimensions: length: 10,000 mm, width: 7,819 mm, height: 2,724 mm
Energy requirement: 7 kW, 3x380/400V 50/60Hz
Engine: 0.37 kW.
Noise level: 68 dB
|
Options Additional
- Expansion with additional output tables: Adapting sorting for more categories.
- Weighing system the possibility of fitting an electronic scale to full packaging.
- Corner extensions for tables: easier packing of fruit and improved display (up to 30 kg).
Main Features and Functions
- State-of-the-art technology
- Flexibility in operation
- Modern unloading solutions
- Attention to durability and quality
- Workplace comfort and safety
- Workplace comfort and safety
- Economical and ecological solutions
Advanced Vision System
The use of industrial cameras, both color and monochrome, enables precise analysis of each product in real time. Electronic sorting of fruits and vegetables using a vision system allows for the assessment of their physical characteristics with extraordinary precision, ensuring efficient and rapid sorting.
Modern controls:
The intuitive touchscreen panel allows for easy configuration of machine parameters and full process monitoring. Operators can instantly adjust settings, allowing them to quickly respond to changing production needs.
Agile programming:
The sorting line offers up to eight different output tables, allowing for product sorting tailored to individual user preferences. This flexibility allows the device to be adapted to a wide range of production types.
The sorting line is designed for sorting fruits and vegetables with a diameter of 40 to 100 mm, including apples, apricots, citrus fruits, and other products. The sorting system takes into account parameters such as size and color, allowing for precise classification and ensuring a high level of sorting quality.
Dry unloading system:
This innovative dry unloading system is designed for fruits and vegetables that don't require special care during transport or cannot be transported in a water environment. Products are safely transported on belts, minimizing the risk of damage. This ensures high-quality final products that meet the expectations of even the most demanding markets.
Top-class materials:
The use of materials such as stainless steel, which comes into direct contact with the products, guarantees the machine's durability. These materials are resistant to intensive use, significantly extending the device's service life.
Structural durability
Thanks to robust materials, the machine is an investment for years to come, allowing for a quick return on investment.
Protection against damage:
The powder coating and galvanized sheet metal ensure resistance to difficult operating conditions, such as humidity, making the sorting line a reliable solution in all conditions.
Fruit protection:
The transport system with rubber rollers and a rotating mechanism minimizes the risk of damage to fruit and vegetables while ensuring precise electronic sorting.
Ergonomic solutions:
Folding tables facilitate product packaging and help maintain a tidy workstation. These solutions make work more comfortable and reduce operator fatigue. Additionally, they can accommodate bulk packaging checkweighers.
Complete security:
The sorting line meets international ISO safety standards, offering complete operator protection. Thanks to carefully designed security systems, you can monitor the machine's operation without worrying about safety.
Cashless transport
Rubber rollers and the use of Teflon minimize the risk of fruit damage, and the rotation system facilitates optical analysis of products, which is particularly important in electronic product sorting.
Folding tables
They offer convenience during packing and ease of keeping the workspace clean. Additionally, thanks to modern technology, the packing process is more ergonomic, and the work becomes less strenuous for operators.
Safety regulations
The protective guarding system meets international ISO standards, ensuring full safety for employees, as well as enabling safe monitoring of machinery during operation.
Cashless transport
Rubber rollers minimise the risk of damaging fruit, and the rotating system facilitates optical analysis of products, which is particularly important in electronic product sorting.
Energy efficiency:
The Mono sorting line was designed with energy efficiency in mind. Thanks to its energy-saving technologies, the device reduces operating costs, making it more environmentally friendly and budget-friendly.
LED lighting
LED lighting improves visibility in the work area and contributes to work comfort. Furthermore, its energy efficiency helps reduce operating costs.
Solid construction:
Thanks to the use of high-quality materials and precise workmanship, the sorting line ensures long-term reliability, allowing for a quick return on investment.
Competitive advantages Advantages
Vision system
• Supports a wide range of products: apples, tomatoes, peaches, citrus fruits, and other round fruits/vegetables.
• Precise classification according to Size and colour.
Versatility of operation
• Supports a wide range of products: apples, tomatoes, peaches, citrus fruits, and other round fruits/vegetables.
• Precise classification according to Size and colour.
Durability and immunity
• Galvanised steel and powder coating they provide resistance to corrosion and intensive use.
• Compatibility with international ISO standards.
Compact dimensions and high performance
The compact dimensions of Sorter machines allow for maximum utilisation of space and resources while maintaining high efficiency.
The Mono sorting line with dry unloading is the ideal solution for optimizing production processes. Thanks to its modern electronic product sorting technology, the device increases the efficiency and quality of fruit and vegetable sorting processes. Schedule a meeting and see how our line can support your farm's development.
Interested in collaborating?
Contact us, and we will provide detailed information on every product in our range. We offer competitive prices and the possibility of longer-term cooperation.
Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.
