Single sorting line WATER DISCHARGE
Mono water Sorting line
The mono-sorting line with water discharge is a modern solution designed for small and medium-sized farms looking to enhance the quality and efficiency of their production processes. Thanks to its advanced technology and robust construction, it allows for precise sorting of fruits and vegetables, thereby meeting the highest industry standards.
It is a tool that not only streamlines your daily work but also enables you to stand out from the competition. The electronic product sorting system ensures high accuracy and speed of the process, making the mono water discharge sorting line the ideal solution for dynamic and demanding production lines.
Application and Target industries
The MONO sorting line with water discharge is well suited for:
• Fruit growing Sorting apples, peaches, apricots, citrus fruits.
• Food processing: Preparation of products for further processing.
• Logistics centres: Precise classification of goods before distribution.
Ideal for businesses that require efficient and sensitive sorting systems.
What is made of Single line
| MACHINES INCLUDED IN THE LINE | |
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RZP
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Simple dive charge
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ZKW GmbH
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A series of water channels
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PROFI
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Finger fruit divider "fingerroll"
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Newark Liberty International Airport
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Extraction lift
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ZPD14
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Lift platform
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SOG-W
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Fruit dryer with fan
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STV-1
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V-belt conveyor
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MSO
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MONO sorting machine
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WYG
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Fences with photo barrier
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Connection
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Three-phase connection 3 x 400V+N+PE
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Check location
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Control panel
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Why Single sorting line with water discharge choose
- Space optimisation: Its dimensions make it suitable for use in small halls. It is ideal for agricultural businesses that wish to increase their efficiency without having to invest in infrastructure expansion. By automating processes such as the sorting of fruit and vegetables, the Mono water unloading sorting line increases the pace of work and minimises the need for additional personnel.
- Efficiency in numbers: The mono-sorting line with water discharge allows for the sorting of up to 18,000 items per hour, resulting in 2.5 tonnes of products – ideal for busy harvest times. This high efficiency is made possible by innovative technological solutions that enable electronic sorting of products, leading to increased accuracy and reliability.
- Versatility Whether you're sorting apples, tomatoes, peaches, or lemons, the machine will meet your expectations with precise adjustment of sorting parameters. For example, an apple farm could sort up to 20 tonnes of fruit per working day, saving time and resources, and optimising production processes thanks to innovative production lines that are an integral part of this system.
Technical parameters of Mono Line
| Service Description | |
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Precise sorting
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◦ Supported products: spherical fruit and vegetables with a diameter of 40-100 mm (e.g. apples, tomatoes, peaches, apricots, lemons).
Capacity: up to 18,000 items/h (2.5 tonnes of product per hour).
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Cutting-edge technology
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Image processing system with colour and monochrome cameras.
Touchpanel: intuitive control and real-time configuration of sorting parameters.
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Water discharge
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◦ Ideal for delicate fruits: minimises the risk of damage by submerging the crates and transporting them into the water channel.
◦ 3-stage water filtration: Maintains water purity and enhances process quality.
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Drying system
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Sponges with 4 times higher absorbency.
Blower and sponge squeezing system (pneumatic or mechanical).
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Durability and safety
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Construction from stainless steel and powder-coated.
◦ In accordance with international standards ISO 14120 and ISO 13855.
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Technical specifications
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◦ Dimensions: Length: 12,954 mm, Width: 7,550 mm, Height: 3,427 mm.
Power requirement: 7 kW, 3x380/400V 50/60Hz, C25A protection.
Water: 6.5 m³, pressure 8 bar, outlet 200 mm.
Decibel Level: 68 dB.
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Options Additional
- Expansion for additional output tables: Adjust the sorting to include further categories.
- Weighing system Possibility of mounting an electronic scale for full packages.
- Application of air knives: Maximising drying efficiency.
- Angled extensions on tables: Facilitating the packing of fruit and improving presentation (up to 30 kg).
Main Features and functions
- State-of-the-art technology
- Application and flexibility
- Advanced discharge options
- Protection and longevity
- Innovations in Drying Systems
- Comfort and safety
- Cost-effective and environmentally friendly
Image processing system
Equipped with independent industrial cameras (colour and monochrome) that enable precise analysis of each object. This ensures that products are sorted with the highest accuracy, and the use of electronic product sorting technology allows for real-time analysis of the physical properties of fruit and vegetables.
Touchscreen
The intuitive control allows for rapid configuration of sorting parameters and ongoing process monitoring. This enables the operator to quickly adapt the machine to changing production conditions, which is crucial in modern production lines.
Flexible Programming
The mono-grading line with water discharge offers up to 8 output tables, allowing products to be divided into many categories and grading of fruits and vegetables according to user requirements.
The mono sorting line with water discharge is suitable for sorting a wide range of spherical fruits and vegetables with a diameter of 40 to 100 mm. It supports producers of fruits such as apples, oranges, and apricots, while ensuring precise classification by size and colour.
Wet discharge
Ideal for delicate fruits that require special care. The crates are submerged in water and the fruits are transported in a water channel. Thanks to the use of advanced technology, the unloading process takes place without the risk of damaging the fruits, which is particularly important for production intended for markets with high quality requirements.
A three-stage water filtration system ensures its purity and protects against contamination. A dryer with a blower and an absorbent sponge system guarantees that products are dry before further processing, which enhances the quality of the final product.
Highest quality materials
All components that come into contact with water are made of stainless steel, which protects against corrosion and extends the lifespan of the unit. Thanks to innovative material solutions, the mono-sorting system with water discharge is resistant to intensive use and ensures long-term, trouble-free operation.
Protective coatings
Powder coating and the use of galvanised sheet metal ensure resistance to harsh working conditions, even in damp environments, making the Mono suitable for all conditions.
Anti-protection
Thanks to the use of special sponges and Teflon, the product is transported gently, preventing damage.
Advanced filter systems:
They retain leaves and other debris, ensuring continuous operation and water purity. Modern technologies enable automatic cleaning of the system, which reduces operating costs and extends uptime without requiring maintenance shutdowns.
Unique sponges:
Made from material with four times the absorbency, significantly reducing operating costs.
Folding tables
They offer convenience in packing and make it easy to keep the work area clean. Furthermore, thanks to modern technology, the packing process is more ergonomic and less strenuous for operators.
Safety standards
The protective barrier system meets international ISO standards, ensures absolute safety for employees, and also allows for safe monitoring of machinery during operation.
Uncontrolled transport
Rubber rollers minimise the risk of damage to the fruit, and the rotation system facilitates the optical analysis of the products, which is particularly important for electronic product sorting.
Water and energy saving:
An industrial pump and a check valve ensure efficient resource utilisation. Thanks to innovative technologies, the Mono sorting line with water discharge is not only more efficient but also more environmentally friendly.
Structural durability
Thanks to its robust materials, the machine is an investment for years to come and allows for a quick return on investment.
LED lighting
It is energy-efficient and efficient, minimising operating costs and increasing work efficiency by providing better visibility in the work area.
Competitive advantages Advantages
Utilise the capabilities offered by the mono-discharge water sorting line to optimise your production processes. Arrange an appointment and see how innovative technologies can transform your operations, increasing their efficiency and production quality. The use of an electronic product sorting system and modern production lines is key to success in the dynamically developing food market.
Interested in a collaboration?
Get in touch with us, and we will be delighted to provide detailed information on any product from our range. We offer competitive prices and the possibility of long-term cooperation.
Our offering is constantly evolving, so the information presented may differ from the current version of the device. Please ask about the current offer.